基于悬浮速度区间估计的核桃壳仁物料气动特性分析与试验

    Analysis and experimental on aerodynamic characteristics of walnut shell and kernel material based on suspension velocity interval estimation interval estimation

    • 摘要: 壳仁分离是核桃深加工的首要环节,针对核桃壳仁物料较不规则、空气动力学关键参数难以准确测量等问题,该研究采用仿真分析与区间估计相结合的方法,研究核桃壳仁物料的气动特性并进行试验。首先,采用CFD-DEM(Computational fluid dynamics, Discrete element method)方法仿真模拟了壳仁物料在气流中的运动,根据壳仁物料的运动轨迹和流场的流速分布,得出了二分壳、四分壳、八分壳、二分仁、四分仁、八分仁,6类物料的仿真悬浮速度范围。其次,以仿真结果为参考搭建试验台架,在台架试验中利用高速摄像技术记录壳仁物料的运动情况,并对物料在不同风速区间内的分布情况进行统计分析,经K-S检验,腔体内6类物料在气流中的位置分布均呈正态分布。最后,基于各类物料统计数据进行高斯拟合,并根据区间估计方法统计得出各类物料的悬浮速度范围为:二分壳7.25~9.50 m/s、四分壳6.90~8.95 m/s、八分壳6.20~7.75 m/s、二分仁9.20~14.85 m/s、四分仁9.60~14.55 m/s、八分仁9.30~11.45 m/s。通过对试验结果的分析,得到壳仁风选设备的较佳风选速度范围为:9.0~9.4 m/s;同时,对悬浮速度的理论计算公式进行了修正,得到适用于漾濞核桃的形状修正系数为:二分壳3.82、四分壳3.06、八分壳2.80、二分仁1.49、四分仁1.12、八分仁1.17。此外,结合仿真和台架试验,研究分析了壳仁堆叠现象的成因及其对风选分离效果的潜在影响。研究表明:通过增加壳、仁物料在气流中的旋转运动,可减少堆叠现象的发生,有助于提升壳仁分离效率。该研究提出的悬浮速度区间估计方法可为不规则农业物料的气动特性分析及其关键参数测量提供参考。

       

      Abstract: The separation process of walnut shell and kernel is the first crucial step in the deep processing production flow of walnuts.Wind separation has become one of the main methods for walnut shell-kernel separation due to its stable effect, high efficiency, and small damage caused to the kernel, and the key to wind separation is the study of aerodynamic characteristics of walnut shell-kernel and the measurement of related parameters. Addressing the issues of irregularity in walnut shell and kernel materials and the difficulty in accurately measuring key parameters of their aerodynamic characteristics, this paper employs a method that combines simulation analysis with interval estimation to study the aerodynamic properties of walnut shell and kernel materials and conducts experiments. Initially, the study adopted the CFD-DEM(Computational fluid dynamics, Discrete element method) method, and the finite element software ANSYS Fluent was used to construct the flow field, and based on the method of filling small particles in the discrete element software EDEM to establish the discrete element model of the shell kernel material, and simulated the movement of the shell kernel material in the airflow. Based on the motion trajectories of the materials and the velocity distribution of the flow field, the suspension velocity range for six types of materials, such as one-half shells, one-quarter shells, one-eighth shells, one-half kernels, one-quarter kernels and one-eighth kernels, is determined. Subsequently, using the simulation results as a reference, an experimental bench is constructed. During the bench tests, high-speed photography technology is utilized to record the motion of the shell and kernel materials, and a statistical analysis of the distribution of materials in different wind speed ranges is conducted. After K-S testing, it is found that the position distribution of the six types of materials in the airflow within the cavity follows a normal distribution pattern. Finally, Origin data processing software was used to perform Gaussian fitting based on the statistical data of various types of materials, and the range of levitation speeds of various types of materials was statistically derived based on the interval estimation method: 7.25-9.50 m/s for one-half shells, 6.90-8.95 m/s for one-quarter shells, 6.20-7.75 m/s for one-eighth shells, 9.20-14.85 m/s for one-half kernels, 9.60-14.55 m/s for one-quarter kernels and 9.30-11.45 m/s for one-eighth kernels. Through the analysis of experimental data, the optimal wind selection speed range for shell and kernel air separation equipment is determined to be 9.0~9.4 m/s. Additionally, the theoretical formula for suspension velocity is corrected, and the shape correction coefficients applicable to Yunnan Yangbi walnuts are obtained as follows: 3.82 for one-half shell, 3.06 for one-quarter shell, 2.80 for one-eighth shell, 1.49 for one-half kernel, 1.12 for one-quarter kernel, 1.17 for one-eighth kernel. Furthermore, this study combines the phenomena and data from simulation and bench experiments to investigate and analyze the causes of shell and kernel stacking phenomena and their potential impact on wind selection separation efficiency. The results indicate that increasing the rotational motion of shell and kernel materials in the airflow can reduce the frequency of stacking phenomena, which helps to improve the separation efficiency of mixed shell and kernel materials. The suspension velocity interval estimation method proposed in this paper can provide a reference for the aerodynamic characteristic analysis and key parameter measurement of irregular agricultural materials.

       

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