气-气板式换热器丁胞板片板型改进设计的数值研究

    Numerical study on improved design of dimpled plate of gas-to-gas plate heat exchanger

    • 摘要: 为了提高板式换热器的综合性能,该研究对气-气板式换热器进行流动和传热数值分析,换热器的板片长1 530 mm,宽750 mm,板片间距12 mm,冷热流体交叉流动。丁胞换热板片有6.0和3.5 mm两种高度丁胞,按照一定规律排列组合,6.0 mm凹坑、凸胞分别为冷、热流体通道的支撑触点。以高温烟气和空气为换热介质,模拟计算分析得出6.0 mm凹坑、凸胞的传热性能均优于3.5 mm,因此对换热板片进行改进,将3.5 mm丁胞全部替换为6.0 mm,6.0 mm丁胞数量由原来的42个增加至189个,提出了热流体通道支撑触点纵型、人字形、横型3种排列的板型设计方案,并在不同烟气流速下计算了努塞尔数Nu、流道阻力、换热性能评估系数PEC(performance evaluation criterion)及板片两侧的压差。结果表明:在设计工况时,与原型结构相比,纵型排列结构的改进丁胞板式换热器性能评估系数为1.25,压降由277.02 Pa增加至308.31 Pa,增加幅度为11%,Nu由11.48提高至15.21,传热性能提高32%,且与其他两种改进板片换热器相比,纵型排列结构的新型丁胞板片的最大承压值最小,因此该型板片为最佳方案。研究结果对指导丁胞板式换热器工程设计,提高二次能源利用效率以应对日益严峻的能源危机和环境挑战具有实际意义。

       

      Abstract: In order to improve the comprehensive performance of plate heat exchangers, numerical analysis was conducted on the flow and heat transfer of a certain gas-to-gas plate heat exchanger. The dimensions of the heat exchange plates in this heat exchanger are 1 530 mm in length and 750 mm in width, with a spacing of 12 mm between the plates, and the cold and hot fluids were exchanged in the form of cross flow. The dimpled heat exchange plate has two height dimpled of 6.0 and 3.5 mm, which are arranged and combined according to a certain law, to optimize heat exchange efficiency, where in the 6.0 mm concave pits and convex cells are the supporting contacts of the cold and hot fluid channels respectively. Using high temperature flue gas and air as heat exchange media, and conducting detailed simulation calculations and analysis, the heat transfer performance of 6.0 mm concave pits and convex cells is better than that of 3.5 mm concave pits and convex cells. Therefore, improvements were made to the heat exchange plates, and after replacing all 3.5 mm dimples with 6.0mm dimples, the number of dimples of 6.0 mm is increased from the original 42 to 189. The plate design scheme of longitudinal, herringbone and transversel arrangement of the support contact of the hot fluid channel is proposed. The Nussel number Nu, the flow resistance of the channel, the Performance Evaluation Criterion (PEC) of heat transfer performance and the pressure difference between the two sides of the plate are calculated under different flue gas flow rates. The research results indicate that: In the design condition, compared with the original plate structure, The longitudinal arrangement structure of the improved dimpled plate heat exchanger have shown significant improvement in performance. Specifically, the heat transfer performance evaluation criterion is 1.25, the pressure drop from 277.02 Pa to 308.31 Pa, the increase rate is 11%, the Nu is increased from 11.48 to 15.21, and the heat transfer performance is increased by 32%. Compared with the other two improved plate heat exchangers, the new plate with longitudinal arrangement structure has the smallest maximum pressure value, so the new plate is the best scheme for the improved design. Through in-depth simulation analysis of key factors such as heat transfer, flow and pressure, the above research proposed a new dimpled arrangement design scheme, which significantly improved the comprehensive performance of the plate heat exchanger. The research has important practical significance and application value in guiding the design of dimpled plate heat exchanger engineering, improving the efficiency of secondary energy utilization, responding to increasingly severe energy crises and environmental challenges, and promoting sustainable development.

       

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