链钵育苗册制册机设计与试验

    Design and experiment of paper chain pot nursery booklet making machine

    • 摘要: 纸质链钵育苗移栽是一种起源于日本的轻简高效作物育苗移栽技术。针对国产链钵育苗册制册技术及设备缺乏、育苗册长期依赖进口的问题,该研究提出一种集涂胶、压痕、走纸、折叠等环节的链钵育苗册制册方案,在阐述六边形截面钵体链钵育苗册制册原理的基础上,运用电机与气动元件驱动各工作部件协调动作的方式,设计了一套能自动实现链式育苗钵成型及集合成册的小型链钵育苗册制册机样机。通过涂胶装置、压痕装置、走纸装置和折叠收纸装置等关键部件的设计分析,确定了相关结构参数,并进一步设计了自动化运行的控制系统。基于样机的完整制册试验结果表明,当制册效率为60册/h、链钵长度在12.16~21.28 m时,平均合格率为91.55% ;使用所制链钵育苗册育苗发芽率为96.21%,幼苗长势良好,可被轻松拖拽并展开成链,满足育苗与轻简化自动移栽的要求。

       

      Abstract: Seedling transplanting with paper chain pots has been one of the most efficient and sustainable crop cultivations, in order to reduce the environmental impact, simple transplantation, and high seedling survival rate. The stronger seedling root system can be realized to promote multiple crop cultivation, land replanting index, and crop yield in high-yield and efficient agriculture, compared with traditional cultivation. However, it is still lacking in the equipment of paper chain pot, in order to fully meet the large-scale production in recent years. In this study, a booklet-making machine was developed to automatically fabricate the paper chain pots. Key processes were also integrated, such as gluing, indentation, paper feeding, and folding, in order to meet the agronomic needs of transplanting seedlings in various crops. A cost-effective solution was then provided for the production. Firstly, a prototype of a paper chain pot nursery booklet-making machine was designed, according to the hexagonal cross-section bowl chain seedling booklet. The motors and pneumatics were combined to drive the coordinated action of various working components. The formation and assembly of chain pots into booklets were realized to significantly reduce manual labor and production costs. Structural parameters were determined to optimize the key components. Among them, the glue coating device was used for the precise adhesive application; The indentation device was used to create the necessary indentation for folding and formation; The paper feeding device was to drive the movement of the paper through the machine; The folding paper collection device was assembled the chain pots into a booklet format. In addition, an operation control system was designed with various functions, such as one-touch start/stop, commissioning, cleaning, and operating instructions. An STM32 microcontroller was selected as the control core, in order to coordinate the movement of all components. As such, each device was optimized using the correct program during production. The working performance tests were carried out on the prototype of the machine using water-soluble adhesive, water-resistant adhesive, and nursery paper. The complete working test of making booklet results show that the average pass rate was 91.55% when the working efficiency was 60 copies/h and the chain bowl length was between 12.16 and 21.28 m. By contrast, the accuracy of paper feeding remained at a low level at different candidate job speeds, with a slip rate below 0.23%. The seedling experiment with the oilseed rape and tomato showed that the germination rate of seedlings with the made paper chain pot nursery booklet was 96.21%, indicating better seedlings growth. The paper chain pot nursery booklet can be easily dragged and unfolded into chains before transplanting, fully meeting the requirements of seedling cultivation and lightweight automatic transplantation. The performance indicators also met the requirements of the paper chain pot nursery booklet making, in order to effectively save manual labor and production costs for high efficiency. This research can provide new ways to realize mechanization and automation during transplanting.

       

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