链钵育苗册制册机设计与试验

    Design and experiment of paper chain pot nursery booklet making machine

    • 摘要: 纸质链钵育苗移栽是一种起源于日本的轻简高效作物育苗移栽技术。针对国产链钵育苗册制册技术及设备缺乏、育苗册长期依赖进口的问题,该研究提出一种集涂胶、压痕、走纸、折叠等环节的链钵育苗册制册方案,在阐述六边形截面钵体链钵育苗册制册原理的基础上,运用电机与气动元件驱动各工作部件协调动作的方式,设计了一套能自动实现链式育苗钵成型及集合成册的小型链钵育苗册制册机样机。通过涂胶装置、压痕装置、走纸装置和折叠收纸装置等关键部件的设计分析,确定了相关结构参数,并进一步设计了自动化运行的控制系统。基于样机的完整制册试验结果表明,当制册效率为60册/h、链钵长度在12.16~21.28 m时,平均合格率为91.55% ;使用所制链钵育苗册育苗发芽率为96.21%,幼苗长势良好,可被轻松拖拽并展开成链,满足育苗与轻简化自动移栽的要求。

       

      Abstract: Seedling transplanting using paper chain pots is an efficient and sustainable crop cultivation technique originating from Japan, which has the advantages of reducing environmental impact, simple transplantation, and improving seedling survival rate. Compared with traditional cultivation techniques, it has the advantages of stronger seedling root systems and significant yield effects, which have significance for promoting multiple crop cultivations, improving land replanting index, increasing crop yield, and developing high-yield and efficient agriculture. However, the deficiency of technology and equipment for making paper chain pot in China and dependency of imports have limited the wider application of this technology on small and medium-sized farms. This study focuses on designing a technology and machine to automatically fabricate a type of paper chain pot nursery booklet, which integrates key processes such as gluing, indentation, paper feeding and folding, meeting the agronomic needs of transplanting seedlings in various crops and providing a cost-effective solution for domestic production. To start with, on the basis of explaining the principle of making a hexagonal cross-section bowl chain seedling booklet, a prototype of paper chain pot nursery booklet making machine was designed by using a combination of motors and pneumatics to drive the coordinated action of various working components, which can automatically achieve the formation and assembly of chain pots into booklets, significantly reducing manual labor and production costs. Relevant structural parameters were determined through the design and analysis of key components such as the glue coating device, which ensures precise adhesive application; the indentation device, which creates the necessary indentation for folding and formation; the paper feeding device, which drives the movement of the paper through the machine; and the folding paper collection device, which assembles the chain pots into a booklet format. In addition, an automated operation control system with functions such as one-touch start/stop, commissioning, cleaning and operating instructions was designed, using an STM32 microcontroller as the control core to coordinate the movement of all components, ensuring that each device in the production process occurs and the correct program. The working performance tests were carried out based on the prototype of the paper chain pot nursery booklet making machine using water-soluble adhesive, water-resistant adhesive and nursery paper. The paper feeding accuracy remains at a low level at different candidate job speeds, with a slip rate below 0.23%. The complete working test of making booklet results show that when the working efficiency is 60 copies/hour and the chain bowl length is between 12.16 and 21.28 m, the average pass rate is 91.55%. The seedling experiment results using oilseed rape and tomato showed that the germination rate of seedlings using the made paper chain pot nursery booklet is 96.21%, and the seedlings grow well. The paper chain pot nursery booklet can be easily dragged and unfolded into chains before transplanting, satisfying the requirements of seedling cultivation and lightweight automatic transplantation. The work performance indicators meet the requirements of the paper chain pot nursery booklet making, effectively saving manual labor, reducing production costs, and improving work efficiency. This research can provide new ways for realizing the development of the direction of intensification, scale and facilities in the nursery process and the direction of mechanization and automation in the transplanting process.

       

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