摆动型正弦转轭式玉米株间除草装置设计与试验

    Design and Experiment of Oscillating Sine Rotary Yoke Type Intra-row Weeding Device for Maize

    • 摘要: 针对苗期玉米株间除草装置除草率低、伤苗率高等问题,该研究设计了一种摆动型正弦转轭式玉米株间除草装置。该装置利用改进的CA-YOLOv5s模型对玉米苗进行视觉检测与定位,通过电机控制一对正弦转轭机构精确旋转,带动除草铲往复摆动实现避苗除草。通过对装置避苗除草过程的理论分析和预实验确定了影响作业效果的主要因素及其取值范围,以装置前进速度、作物保护区直径、除草铲入土深度3个主要影响因素为试验因素,以除草率、伤苗率和作业单体能耗为评价指标,设计了二次回归组合试验,并进行田间试验。试验结果表明,装置前进速度和除草铲入土深度对除草率和作业单体功耗的影响最显著(P<0.01),装置前进速度和作物保护区直径对伤苗率的影响最显著(P<0.01)。采用响应曲面分析法,分别建立了3个评价指标的回归模型,以低伤苗率为首要考虑指标,得到最优作业参数为:前进速度0.42 m/s、作物保护区直径74 mm、除草铲入土深度18 mm,以此参数进行田间试验,结果表明装置除草率达到92.75%,伤苗率为2.91%,功耗为129.7 W,各性能指标满足玉米田间管理期间株间除草的要求,可为玉米田间除草机械装备的研究提供参考。

       

      Abstract: In agricultural production, the period from 3 to 5 leaves after maize emergence is critical for weeding operations. Currently, mechanized inter-row weeding technology for maize has become relatively mature. However, due to the limited and discontinuous operation space between plants, intra-row mechanized weeding still faces numerous challenges, hence chemical and manual weeding remain the primary methods. Addressing the issues of low weeding efficiency and high seedling damage rate in existing maize intra-row weeding devices, this study designed a lightweight swing-type sine rotary yoke weeding device for intra-row in maize cultivation to enhance weed management in maize fields. This research introduces a Coordinate Attention (CA) module before the SPPF layer of the YOLOv5s model to enhance the network's focus on maize seedling targets, suppressing the interference of irrelevant information such as weeds on detection results. The detection accuracy was improved by 0.84 percentage points compared to the YOLOv5s model, which was 94.7%, and outperformed YOLOv5s in mAP, F1, and P performance metrics. The device takes a single intra-row area as the minimum operational unit. When the vision system detects an intra-row segment and feeds back to the control system, the control system determines whether the area can complete weeding and seedling protection actions based on the current vehicle speed and intra-row segment information. When the intra-row segment meets the minimum threshold for operation, the control system will actuate the motor to rotate, and the reducer outputs rotational movement to both sides of the sine rotary yoke mechanism, driving the push rods to push the weeding ends on both sides for seedling protection and weeding operations. Furthermore, the trajectory and absolute speed of the weeding blade directly affect the device's seedling protection and weeding effect. Therefore, this study conducted an in-depth analysis of the motion trajectory of the weeding blade and determined its limit speed. Ultimately, a response surface analysis method was used for a three-factor, three-level combination experiment to optimize operational parameters. The factors considered in the study include the device's forward speed, crop protection zone diameter, and the weeding blade's penetration depth into the soil, with the indicators being weeding efficiency, seedling damage rate, and energy consumption. The results showed that the device's forward speed had the most significant impact on weeding efficiency (P<0.01), the crop protection zone diameter had the most significant impact on seedling damage rate (P<0.01), and the weeding blade's penetration depth into the soil had the most significant impact on energy consumption (P<0.01). In the verification experiment conducted under the optimal parameter combination, with a forward speed of 0.42 m/s, a crop protection zone diameter of 74 mm, and a weeding blade penetration depth of 18 mm, the device achieved a weeding efficiency of 92.75%, a seedling damage rate of 2.91%, and power consumption of 129.7 W, meeting the requirements for intra-row weeding during maize field management. Fifteen days after the field trials concluded, observations were made in the weeded areas, and it was found that although some weeds, located at the edge of the crop protection zone, still had roots in the soil and a tendency to continue growing, the majority of the weeds had been eradicated. The device demonstrated excellent seedling protection and weeding effects, as well as a low weed recovery rate, providing important references for practical production applications and machine upgrades.

       

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