太阳能供电的油菜高速播种种子流检测装置研制

    Development of solar-powered detection device for high-speed rapeseed sowing seed flow

    • 摘要: 针对高速播种作业过程中油菜种子流量大、检测精度低、续航时间短等问题,本文设计了一种太阳能供电的油菜高速播种分流-同步检测装置。该装置采用并行-同步检测技术,根据农艺要求和检测精度需求,分析设计将高速播种下的种子流分流为8路低通量种子流,并设计了8通道分流结构。基于光电检测原理,设计LED阵列光源与硅光电池检测结构,系统集成了8通道环形贴片式检测电路板。基于太阳能电池板原理及特性,选择适宜参数的太阳能电池板,设计升压电路以及太阳能充电控制模块,组建太阳能系统,并通过分析与试验确定了各关键元器件参数。台架对比试验结果表明:在排种频率为60~130Hz时,8通道检测装置对油菜播种量的检测准确率始终保持在97.53%以上,较原始4通道检测装置提高了10.03个百分点,检测性能显著优于单通道和4通道检测装置。路面测试试验表明:机具在10.3~15.7km/h的高速作业速度(78.9~123.5Hz)下,检测装置对油菜播种量的检测准确率稳定在97.53%以上。田间试验进一步验证:机具在10.3~15.7km/h的高速作业速度(81.45~120.2Hz)下,油菜播种量检测准确率不低于97.07%,播种检测装置较为稳定。由于田间灰尘的影响,该田间检测结果比路面检测结果相比低0.46个百分点。在续航能力方面,仅锂电池供电时,插件式电路板检测装置可工作6小时,优化后的贴片式电路板检测装置可工作7小时;加载太阳能系统后,在晴天和多云天气条件下可实现无限续航,阴天条件下续航时间可达72小时。该检测装置为油菜高速播种作业中的种子流精准检测提供了有效支持,显著提升了检测系统续航能力。

       

      Abstract: In response to the problems of high seed flow, low detection accuracy, and short battery life during high-speed rapeseed sowing operations, we have always been on the road to improving sowing efficiency and quality. In order to solve these problems, this article proposes a device powered by solar energy as the core, which can achieve multi-channel seed flow falling and synchronous detection during high-speed sowing process. According to the requirements of agronomy and detection accuracy, the seed flow under high-speed sowing is analyzed and designed to be divided into 8 low flux seed flows, each channel can independently detect the seed flow, and an 8-channel diversion structure is designed. In terms of detection principle, we adopted photoelectric detection technology, combined with LED array light source and silicon photocell detection structure, and processed the signal accurately through a ring circuit board integrated with eight channels and using surface mount technology. Each circuit board is integrated with detection functions, which can monitor the status of seed flow in real time and provide real-time data support for precise control of seeding operations. Based on the principles and characteristics of solar panels, we have selected appropriate parameters and designed a boost circuit and solar charging control module. These components together form an efficient solar energy system that can provide a stable energy supply for the detection device. After detailed analysis and tests, we have determined the parameters of each key component in the system, ensuring its reliability and stability. The results of the bench comparison test showed that when the sowing frequency of rapeseed seeds was in the range of 60-130Hz, the accuracy of the 8-channel detection device in detecting rapeseed sowing amount remained above 97.53%, which was 10.03 percentage points higher than the original 4-channel detection device. The detection performance was significantly better than that of the single channel and 4-channel detection devices. Road test results show that the accuracy of the detection device for rapeseed sowing rate remains stable at over 97.53% at high-speed operating speeds of 10.3~15.7km/h (78.9~123.5Hz). Further field experiments have verified that the accuracy of rapeseed sowing detection is not less than 97.07% at high-speed operating speeds of 10.3~15.7km/h (81.45~120.2Hz), and the sowing detection device is relatively stable. Due to the influence of dust in the field, the field detection result is 0.46 percentage points lower than the road detection result. In terms of endurance time, the plug-in circuit board detection device can work continuously for 6 hours when powered only by lithium battery, while the optimized surface mounted circuit board detection device can work for 7 hours. After loading the solar energy system, the device can achieve unlimited endurance in sunny day and cloudy weather conditions, and the endurance time can also reach 72 hours in overcast weather conditions. This detection device provides effective support for precise detection of seed flow in high-speed rapeseed sowing operations, significantly improving the endurance of the detection system.

       

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