丘陵山区胡麻联合收获割台防缠绕机理分析

    Research on the interaction between flax stem and harvest header and the mechanism of anti-winding

    • 摘要: 针对胡麻茎秆纤维素含量高、韧性强、成熟期蒴果相互交织,丘陵山区联合收获机型动力及空间布局有限,导致收获时茎秆易缠绕割台搅龙、流动性较差等现象,本研究通过构建胡麻植株离散元柔性模型,采用MBD-DEM联合仿真技术,探究普通谷物联合收割机割台关键部件(T1模型)对胡麻植株运动姿态的影响,剖析割台缠绕原因,依次提出割台防缠绕装置,再通过防缠绕割台关键部件(T2模型)对于胡麻植株运动姿态的影响进一步阐释胡麻割台防缠绕机理,最后进行田间验证试验。MBD-DEM联合仿真结果表明T1模型中0.6~0.85 s胡麻植株处于高速运动状态,部分胡麻植株被伸缩扒指作用后缠绕在割台搅龙上随搅龙高速旋转,在0.85 s后胡麻植株处于相对平稳运动阶段,蒴果和侧枝在螺旋叶片处堆积后伴有自身旋转运动和螺旋叶片推进运动,出现植株缠绕现象;T2模型中0.77~1.5 s胡麻植株处于高速运动状态,部分植株被伸缩扒指作用后缠绕在割台搅龙上随搅龙高速旋转,加装防缠绕板后割台搅龙在输送链趴喂入口处直径增大,刮板将缠绕状植株分解后依次输送至输送链趴和过桥。田间验证结果表明:T2模型作业机总损失率为2.29%,含杂率为3.39%,试验期间缠绕率次数为零,作业效率较T1模型提升39.13%,机具作业效果好于T1模型,满足胡麻机收标准,能够解决胡麻联合收割机缠绕问题,可为胡麻联合收割机的设计试验提供一定参考。

       

      Abstract: Flax stems are fiber-abundant and possess high nutritional value in their seeds, making them an essential oilseed and cash crop in the northern and northwestern hilly regions of China. Currently, domestic mechanized harvesting of flax primarily relies on segmented harvesting, complemented by combined harvesting. However, the issue of flax stem entanglement during the combined harvesting process has emerged as a significant bottleneck, severely impacting harvesting efficiency and industrial development. Because of the high cellulose content of flax stems, strong toughness, intertwining capsules and fruits during maturity, and the limited power and space layout of combined harvester models in hilly areas, which leads to the stems being easily entangled in the conveyor churn during harvesting and poor mobility and other phenomena, this study investigates the influence of the key components of the header of the common grain combine harvester (T1 model) on the motion attitude of the flax plant by constructing a discrete element flexible model of the flax plant using MBD-DEM co-simulation technology, analyses the reasons for the tangling of the header of the common combine harvester, puts forward a device for solving the tangling of the header in order, then further elucidates the mechanism of the anti-entanglement mechanism of the flax header through the optimization of the anti-entanglement key components of the header (T2 model) on the motion attitude of the flax plant, and finally carries out a field verification test. The MBD-DEM co-simulation results indicate that: before 0.6 seconds, the average X-axis velocity of the flax plant of T1 model exhibits greater variation compared to the T1 model itself. The average X-axis velocity changes minimally across different segments until 0.6 to 0.85 seconds, when the flax segments enter a phase of high-speed movement. After 0.85 seconds, the flax segments transition into a relatively stable movement phase, during which the plants accumulate at the spiral blade, accompanied by their rotational motion and the propulsion provided by the spiral blade, leading to entanglement. Before 0.45 seconds, the Z-axis velocity changes of the flax plant segments in the T1 model are minimal, but after 0.45 seconds, these velocities begin to change significantly, albeit within a narrow range. In the T2 model, from 0.64 to 0.77 seconds, the X-axis velocity changes of the flax plant segments accelerate, and from 0.77 to 1.5 seconds, the flax segments experience high-speed movement. The addition of an anti-entanglement plate results in more pronounced X-axis velocity changes. Before 0.55 seconds, the Z-axis velocity changes of the flax plant segments in the T2 model are minimal, but after 0.55 seconds, these velocities begin to change significantly. Field verification results demonstrate that: the T1 model has a total loss rate of 3.32%, an impurity rate of 3.57%, four instances of winding, and an efficiency of 0.14 hm²/h; the T2 model has a total loss rate of 2.29%, an impurity rate of 3.39%, no instances of winding, and an efficiency of 0.23 hm²/h, representing a 39.13% improvement in operational efficiency over the T1 model. The T2 model’s operational performance meets the standards required for flax harvesting, providing valuable insights for the design and testing of flax combine harvesters.

       

    /

    返回文章
    返回