基于变径槽轮的无人机条施装置设计与试验

    Strip fertilization device of unmanned aerial vehicle using a variable-diameter grooved wheel

    • 摘要: 针对目前无人机撒施产生的颗粒物料散乱,以及使用槽轮排料存在的物料残留料槽且难清理的问题,该研究设计了一种基于变径槽轮的颗粒肥料条施装置。首先将传统槽轮拆分为料槽与中心轴,并以凸轮轴为固定件代替中心轴,利用凸轮轴旋转使料槽容量产生周期变化。设计了可调整作业间距的导流装置,采用分层布局将整体装置进行集中,不仅实现了成行施肥且避免了结构冗杂。装置整体通过电力驱动,实现对槽轮转速、风力大小和作业间距的调控。采用离散元仿真软件EDEM建立条施装置排肥部分的仿真模型,分析其结构设计及排肥轮转速变化对颗粒肥运动的影响,优化排肥器的结构设计。结果表明,装置的不同管道间的排量均匀性好,变异系数均值最高为1.30%,变径槽轮能够更好更快的排出料槽内的物料,明显改善物料残留问题;台架试验测试装置排量最高为120 r/min时的453 g/s。田间试验结果表明,导流管夹角影响行距及成条性指数,成条指数最小值为39.6%,整体成条效果好。该装置具有较好的肥料成条作业效果,可为无人机条施技术的研究提供参考。

       

      Abstract: UAV spreading has been widely used in modern agriculture in recent years. However, the scattering behavior of granular materials can often be produced during spreading. At the same time, the material residue in the trough cannot be fully cleaned up, when the trough wheel is used to discharge materials. In this study, a strip seeding device of the unmanned aerial vehicle was proposed for the granular fertilizer application. Firstly, a variable-diameter groove wheel was designed, according to the principle of cam motion. The traditional groove wheel was split into several parts, such as the groove and the central shaft. The central shaft was replaced with a camshaft as a fixed part. The rotation of the camshaft was used to realize the discharging fertilizers for the cyclic changes. The discharge volume rose in steps with the increase in rotational speed. Finally, the gap then decreased to stabilize and slightly decline in the trend of change. A deflector device was also designed with adjustable work spacing. A layered pattern was used to centralize the overall device. The spacing between rows was adjusted via the outlet direction of the guide tube and the angle between adjacent tubes. The row alignment was realized to avoid the redundant structure in the actual operation. The whole device was driven by electric power. According to man-machine communication, the microprocessor was used to realize the regulation on the rotational speed of the groove wheel, the size of the wind power of the culvert system, and the working distance of the rows. The simulation model was also established for the fertilizer discharging of the strip applicator. A bench test was adopted to verify the simulation using the discrete element software (EDEM). A systematic investigation was then implemented to explore the effects of the structural parameters of the variable-diameter grooved wheel and the rotational speed on the movement of the fertilizer particles during operation. The optimal structural parameters of the fertilizer discharger were obtained after optimization. A comparative test was carried out to verify the variable diameter grooved wheel. The bench results show that the better uniform discharge was achieved among different pipes of the device, with the highest coefficient of variation of 1.30%, and the highest discharge of 453 g/s at 120 r/min; The better performance of the reducer chute wheel was achieved at the same rotational speed, compared with the ordinary ones. The simulation results show that the variable-diameter chute wheel was better and faster at discharging the material in the trough. A comparison was also made on the amount of fertilizer particles backfilled under the same rotational speed of the two types of tank wheels. The reducer tank wheel significantly improved the issue of material residue. The field test showed that the angle of the guide tube also dominated the row spacing and striping index. The better striping was achieved in the minimum striping index of 39.6%, indicating the rationality and feasibility of this device. The finding can also provide a strong reference to design the striping device in unmanned aircraft.

       

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