林果园有机肥双参联控系统设计与试验

    Design and experiment of the dual-parameter joint control system for forest and fruit orchards

    • 摘要: 针对林果园传统排肥装置难以实时调节施肥量的问题,该研究设计了链式开沟施肥机,提出一种双参联控排肥方案,并设计了控制系统。该系统融合北斗导航技术实现拖拉机自动驾驶,通过卫星报文获取经纬度坐标,依据该坐标下的施肥量和前进速度查表得到排肥口高度和排肥转速双参调节信息。使用步进电机并配合位移传感器对排肥口高度进行调节;采用位置式PID(proportional integral derivative)控制比例调速阀开度,实现液压马达转速的实时调节。通过AMESim与Matlab/Simulink联合仿真整定PID参数。通过静态标定试验得到马达转速与占空比的对应关系。通过转速调节试验对仿真结果进行校验和修正,并在低、中、高三种转速下进行测试,结果表明,三种转速均能实现较快响应,超调量分别为16.00、2.28和2.30 r/min,达到稳态时间分别为5.5、2.0和1.5 s,稳态误差均较小。排肥试验表明,排肥口高度和排肥转速均能实时调节,在目标施肥量分别为2.75和3.61 kg/m的施肥小区中,平均排肥量分别为2.824和3.810 kg/m,与目标排肥量的相对误差分别为4.590%和5.546%,排肥变异系数分别为7.487%和4.720%,满足排肥准确性要求。研究结果可为有机肥变量施用提供参考。

       

      Abstract: Fertilizer distribution devices are often required for the real-time adjustment of the fertilization amount in orchards. In this research, a chain-type ditching and fertilizing machine was designed for fertilizer distribution in forest and fruit orchards. A dual-parameter joint control system of the machine was also proposed for advanced fertilization. BeiDou navigation satellite system (BDS) was integrated to realize the automatic driving of the tractor. The efficiency and precision of the fertilization were greatly improved using a control system. The longitude and latitude coordinates of the orchard area were accurately acquired to determine the fertilization amount through satellite messages. The optimal fertilization was obtained to fully meet the specific requirements of soil and crop conditions. At the same time, the forward speed of the tractor was considered to capture the dual-parameter adjustment. A pre-established table of the system was then obtained to determine the fertilizer outlet height and the fertilizer discharge speed. As such, the fertilization was precisely adjusted under different situations in the orchard. In terms of the fertilizer outlet height, the stepper motors were used to combine with the displacement sensors. Accurate power was provided for the height adjustment. The displacement sensor was used to precisely measure the actual height of the fertilizer outlet. The measured and target values were compared to timely adjust the fertilizer outlet height at the optimal position. A position-type proportional integral derivative (PID) control was adopted to adjust the opening degree of the proportional speed control valve in real time, according to the deviation between the actual and target speed. Thereby the real-time regulation of the hydraulic motor speed was obtained to optimize the performance of the PID controller. Furthermore, the joint simulation was carried out using AMESim and Matlab/Simulink. The PID parameters were accurately tuned after the simulation. A series of static calibration experiments were conducted to obtain the relationship between the motor speed and the duty cycle. After that, the speed adjustment experiments were carried out to verify the simulation. The optimal control system was achieved using PID parameters after repeated tests and adjustments. The re-tuned parameters were Kp = 0.029, Ki = 0.05, and Kd= 0.000 7. The speed-tracking performance of the system was also validated at low, medium, and high speeds under dynamic load conditions. The results showed that all three speeds were achieved in the rapid responses. For example, the overshoots were 16, 2.28, and 2.3 r/min, respectively, at the low, medium, and high speeds. And the time to reach the steady state was 5.5, 2, and 1.5 s, respectively. Moreover, the steady-state errors at all three speeds were relatively small, indicating the excellent stability and control accuracy of the system. Finally, the fertilization tests were carried out to evaluate the overall performance of the system. Both the fertilizer outlet height and the fertilizer discharge speed were adjusted in real time, according to the real requirements. The average amounts of fertilization were 2.824 and 3.810 kg/m, respectively, in the fertilization areas with the target fertilization amounts of 2.75 and 3.61 kg/m, respectively. The relative errors between the average and target fertilization amounts were 4.590% and 5.546%, respectively, while the coefficients of variation were 7.487% and 4.720%, respectively. The high fertilization accuracy was achieved through the real-time adjustment of the fertilization amount in orchards. In conclusion, the research findings can provide a valuable reference for the variable application of organic fertilizer in orchards. This control system can also share great potential in the agricultural field, in order to improve the efficiency and quality of fertilization.

       

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