多体恒姿回转式甘蓝取苗装置设计与试验

    Design and experiment of a multi-body constant-orientation rotary cabbage seedling picking device

    • 摘要: 针对甘蓝全自动移栽需求迫切以及现有甘蓝穴盘苗取苗装置取苗效率及成功率低、损伤率高等问题,该研究在甘蓝穴盘苗力学特性、夹茎式取苗可行性试验研究基础上,设计了一种具备多个整排取分苗单体的高速低损多体恒姿回转式取苗装置。该装置通过搭载多个基于舵机的整排取分苗单体以及水平恒姿回转式送苗机构,实现整排取分苗单体低频回转下的高速低损取苗。搭建试验台架控制系统,以128穴甘蓝穴盘苗为对象,以取苗频率、舵机转动时间、舵机转动角度为试验因素,以取苗成功率、损后穴盘苗呼吸强度为评价指标,开展box-behnken design(BBD)响应面试验,并通过方差分析、响应面分析与多目标寻优对试验结果进行分析,得到最优参数组合:取苗频率为56株/min,舵机转动时间为438 ms,转动角度为83°。台架验证试验表明,在最优参数组合下该取苗装置平均取苗成功率为96.30%,损后穴盘苗呼吸强度为4.40‰,与回归模型预测结果误差分别为0.82个百分点和0.20个千分点。与现有甘蓝取苗装置相比,多体恒姿回转式取苗装置取苗成功率得到稳定提升,机械损伤率得到有效控制。研究结果可为甘蓝全自动移栽机取苗装置设计提供参考,亦可为取苗损伤评价提供一种新的思路。

       

      Abstract: Fully automatic transplanting has been one of the pressing needs in cabbage cultivation. However, the existing seedling-picking device is also confined to low efficiency and high damage rates. In this study, the horizontal constant-orientation rotary seedling picking device was developed with the multi-body array for high speed with low damage rates during transplanting. Firstly, a stem compression test was conducted to optimize the device. The optimal cushioning material was selected for the seedling-picking end. The mechanical damage was then minimized after seedling picking. In addition, a stem bending test was carried out to determine the clamping speed range of the actuator during seedling picking. Furthermore, the stem-clamping seedling picking was performed to verify the feasibility of the device. Secondly, a seedling-picking device was designed for high speed and low damage rates. Multiple whole-row seedling picking and distribution modules were equipped with servo motor individuals. A seedling delivery mechanism was also employed as the horizontal constant-orientation rotary. The stem bending damage was effectively minimized under the posture changes during the delivery of plug seedlings. Thereby the whole-row seedling picking was facilitated to ensure the evenly distribution of spaced seedlings. Various influencing factors were optimized after mechanical damage during seedling picking. Ultimately, the mechanical damage to plug seedlings was reduced for the high-speed and low-damage seedling retrieval after the low-frequency rotation of the whole-row seedling picking and distribution modules. Furthermore, the performance of the seedling-picking device was enhanced to calculate the key parameters related to the critical components, including the seedling-picking end effector, a multi-stage scissor-type seed-ling distribution mechanism, a structural diagram of the horizontal orientation mechanism, and limit side plates. Additionally, a control system for the test bench was developed as the "stepper motor" and "servo motor" control system. Finally, the test subjects were selected as the 128-cell plug seedlings of the cabbage variety "Zhonggan 11". The experimental factors included the seedling picking frequency, servo motor rotation time, and servo motor rotation angle. The evaluation indicators comprised the seedling picking success rate and respiration intensity of the damaged pot-plate seedling. A response surface method (RSM) was employed for the experimental design using Box-Behnken Design (BBD). Multiple objective optimization was then carried out after variance analysis and response surface design. A bench test was conducted on the performance of the whole-row seedling picking and distribution modules. The results showed that an optimal combination of parameters was achieved: a seedling picking frequency of 56 seedlings/min, a servo motor rotation time of 438 ms, and a rotation angle of 83°. The bench tests demonstrated that the average success rate of seedling picking was achieved at 96.30% under these optimal parameters, while the respiration intensity of the damaged pot-plate seedling measured at 4.40‰; The relative errors were only 0.82 percentage points and 0.20 permillage points, respectively, compared with the predictions from regression models. The multi-body constant-orientation rotary device effectively improved the success rates and mechanical damage, compared with the existing devices. The seedling-picking device can be expected to serve as the fully automatic transplanters for cabbage. The finding can also provide an innovative reference to assess the damage rates of seedling picking.

       

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