高原农用柴油机TCD燃烧系统油束夹角匹配策略

    Matching strategy of the vertical injection angle of the TCD combustion system for plateau agricultural diesel engine

    • 摘要: 目前,农用柴油机多搭载以ω燃烧系统为主的传统包容型燃烧系统,缸内燃烧水平较低,比油耗和碳烟排放较高,高原缺氧环境下尤为明显。为了优化高原环境下发动机的性能,该研究以高原农用柴油机为对象,利用AVL Fire软件建立壁面导流型TCD(T表示涡轮增压器,turbocharger,C表示进气中冷,charge air cooling,D为柴油颗粒捕集器,diesel particle filter)燃烧系统模型,研究油束夹角VIA(vertical injection angle)对不同负荷工况下系统燃烧和排放性能的影响规律,揭示高原海拔条件下VIA对缸内油气混合特性的影响机理,明析不同负荷工况下的VIA匹配规律,并提出高原农用柴油机TCD燃烧系统的VIA匹配策略。结果表明:1)高原环境下,大负荷(100%、75%)工况下,VIA偏大,TCD燃烧系统燃烧性能缓慢下降;VIA偏小,燃烧性能急剧下降,喷油结束后有较浓混合气聚集在燃烧室底部圆弧以及中心区域。2)中小负荷(50%、25%)工况下,VIA偏小,燃烧性能缓慢下降;VIA偏大,燃烧性能急剧下降,喷油结束后有较浓混合气聚集在燃烧室缸盖附近区域。3)100%、75%、50%和25%负荷工况下,TCD燃烧系统的较佳油束夹角分别为143°、144°、146°、146°。随着负荷增大,较优VIA逐渐减小,系统燃烧性能对VIA变化的敏感程度增加。4)针对高原农用柴油机TCD燃烧系统VIA的设计,采用大负荷(75%)工况进行匹配,可以实现不同负荷工况下的最佳综合性能。5)试验验证TCD匹配VIA后,喷雾撞击壁面环状凸起结构形成卷流,促进油气混合,系统的燃烧性能相较于原机ω燃烧系统明显提升。25%~100%负荷工况的有效燃油消耗率降低7.2~12.8 g/(kW·h),烟度减少60%~91%。研究结果可为高原环境发动机的设计改进和性能优化提供理论依据和技术参考。

       

      Abstract: Agricultural diesel engines are widely equipped with inclusive combustion at present. However, the relatively low level of the in-cylinder combustion can directly cause the higher specific fuel consumption and soot emissions. Particularly, such engines are operated under plateau conditions, where the oxygen concentration in the air is significantly lower compared with the plain areas. In this research, the vertical injection angle (VIA) matching strategy was proposed for the TCD combustion of the agricultural diesel engines in the plateau regions. The abbreviation of the TCD was as follows, where the letter “T” was a turbocharger, “C” referred to charge air cooling, and “D” was a diesel particle filter. A wall-guiding model of the TCD combustion was established using the AVL Fire software. A systematic investigation was also made on the influence of the VIA patterns on the combustion and emission performance of the TCD combustion under various load conditions in plateau environments. Meanwhile, the VIA matching mechanism on the in-cylinder fuel-air mixture was clarified for the engine under different engine loads in plateau areas. The results showed that: 1) Under the high (100% and 75%) of the full engine load, the greater VIA gradually reduced the performance of the TCD combustion in the plateau areas. In contrast, the combustion performance deteriorated rapidly when the VIA was excessively small. Among them, a relatively rich fuel-air mixture tended to accumulate in both the bottom arc and the central region of the combustion chamber at the end of the fuel injection. 2) Under the medium (50%) and low (25%) levels of the full engine load, the smaller VIA caused a gradual decline in the combustion performance. While an excessively large VIA rapidly deteriorated the combustion performance. In this case, the relatively rich fuel-air mixture was primarily gathered near the cylinder head region of the combustion chamber, after the fuel injection was fully completed. 3) The optimal VIA values were determined to be 143°, 144°, 146°, and 146°, respectively, when the TCD combustion was operated under the engine loads of 100%, 75%, 50%, and 25%. Furthermore, the optimal VIA matching gradually decreased with the increase in the engine load, and the sensitivity of the combustion performance to the VIA increased. 4) The optimal performance of the diesel engine was achieved in the VIA matching at the high (75%) load for the TCD combustion in the plateau areas. 5) Experiments also verified that the performance of the TCD combustion was significantly improved, compared with the original. An appropriate VIA matching was attributed to the fuel-air mixing, due to the guiding behavior of the annular raised structure on the wall surface of the combustion chamber in the TCD combustion. Once the engine load was ranged from 25% to 100%, the TCD combustion was achieved in the effective fuel consumption rate by 7.2 to 12.8 g/(kW·h), while the soot emissions were reduced by 60% to 91%, compared with the original. The finding can also provide a theoretical and technical reference to optimize the performance of the diesel engines under plateau environmental conditions.

       

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