大豆秸秆纤维制造可降解地膜工艺参数优化

    Technology optimization for manufacturing biodegradable mulch using soybean straw fiber

    • 摘要: 为了提高大豆秸秆的附加值和批量生产经济、满足农艺要求的环境友好型可降解大豆秸秆纤维基地膜,采用二次正交中心旋转组合试验,采用地膜定量、木浆混合比、松香、矾土和湿强剂为影响因素,地膜的干抗张强度和湿抗张强度作为响应函数。试验结果表明:1)各因素对干抗张强度的影响的贡献率从高到低排序为木浆混合比、定量、湿强剂、松香和矾土。2)各因素对湿抗张强度的贡献率从高到低排序为木浆混合比、定量、湿强剂、矾土和松香。3)按照干抗张强度≥30 N、湿抗张强度≥15 N的原则,在木浆混合比0~50%、定量50~110 g/m2、湿强剂1.2%~2%、松香0.3%~1.5%、矾土1%~5%的约束条件下,满足工艺要求的最优参数组合:木浆混合比23.3%~30%、定量92~110 g/m2、湿强剂1.2%、松香0.3%、矾土5%。按最优工艺混合比选取25%时,定量92 g/m2、湿强剂1.2%、松香0.3%、矾土5%制造出地膜试样,干抗张强度32.4 N,湿抗张强度15 N。

       

      Abstract: Abstract: A mount of straw residue left in the field is able to raise the environmental pollution and resource waste. Utilization of the straw resource enables to resolve these problems, promote the economic growth, open the new industries and increase employment. The manufacture of biodegradable film raises the high utilization value of soybean straw resources. The biodegradable film is low cost and friend environment, which can meet the requirements of covering and cultivation. The method applied five factors and five levels 1/ 2 quadratic regression orthogonal rotation center. Grammage, mixing ratio, rosin, bauxite, and wet strength agent were influencing factors. Dry tensile strength, wet tensile strength were objective functions. The measurement of dry tensile strength was referenced to the GB/T453-1989 and the measurement of wet tensile strength was referenced to the GB/T465.2-1989. This paper analyzed the effect of factors on the dry tensile strength and wet tensile strength, the rate of factors on objective function, and the optimal technology parameters of soybean straw fiber for manufacturing biodegradable mulch. Through the analysis of the effect of factors on function, the models of dry tensile strength and wet tensile strength were built and the models were significantly different. The rank of effect of every factor on functions was judged by the F value. The results showed that 1)The rank of effect of five factors on dry tensile strength: KP mixture ratio, grammage, wet strength agent, rosin and bauxite; 2)The rank of effect of five factors on the wet tensile: KP mixing ratio, grammage, wet strength agent, bauxite and rosin; 3)in the conditions when grammage of 50-110 g/m2, mixing ratio of 0-50%, wet strength agent of 1.2%-2.0%, rosin of 0.3%-1.5%, bauxite of 1%-5%, optimal technology parameters of soybean straw fiber manufacturing biodegradable film were grammage of 92-110 g/m2, mixing ratio of 23.3%-30%, wet strength agent of 1.2%, rosin of 0.3% , bauxite of 5%, assuming the dry tensile strength is greater than 30 N and wet tensile strength is greater than 15 N.

       

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