张国凤, 徐文龙, 范素香. 切割厚度可调甜菜切顶机构的分析与参数优化[J]. 农业工程学报, 2013, 29(18): 26-33. DOI: 10.3969/j.issn.1002-6819.2013.18.004
    引用本文: 张国凤, 徐文龙, 范素香. 切割厚度可调甜菜切顶机构的分析与参数优化[J]. 农业工程学报, 2013, 29(18): 26-33. DOI: 10.3969/j.issn.1002-6819.2013.18.004
    Zhang Guofeng, Xu Wenlong, Fan Suxiang. Analysis and parameter optimization of adjustable beet top cutting mechanism[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2013, 29(18): 26-33. DOI: 10.3969/j.issn.1002-6819.2013.18.004
    Citation: Zhang Guofeng, Xu Wenlong, Fan Suxiang. Analysis and parameter optimization of adjustable beet top cutting mechanism[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2013, 29(18): 26-33. DOI: 10.3969/j.issn.1002-6819.2013.18.004

    切割厚度可调甜菜切顶机构的分析与参数优化

    Analysis and parameter optimization of adjustable beet top cutting mechanism

    • 摘要: 针对现有甜菜切顶机构在切顶过程中切割厚度不能随甜菜青顶大小自动调节问题,提出一种新的切顶机构。对其工作原理进行分析,建立其运动学模型,推导机构各关键点的(角)位移、(角)速度和(角)加速度方程。基于Visual Basic 6.0编写机构的运动学仿真与优化软件,利用该软件分析链轮传动比、齿轮节圆半径、摆臂长度、仿形轮半径等主要参数对切刀切顶轨迹和甜菜青顶切割厚度的影响,并通过人机交互优化方法得到一组较优的机构参数,其对应的切顶轨迹曲线能满足甜菜切顶的农艺要求。基于Matlab语言编程,采用遗传算法对仿形轮线速度和牵引速度进行了分析与优化,优化结果优于经验值。最后,根据优化所得机构参数建立了切顶机构三维模型,通过ADAMS虚拟样机进行试验验证,虚拟试验结果与理论分析结果一致。

       

      Abstract: Abstract: As one of the key components of the beet harvester, the beet top cutting mechanism plays a role in the first step of the harvest. The cutting quality has an important impact on the economic benefits of the sugar industries and farmers. In order to solve the problem that the existing beet top cutting mechanism can't adjust the cutting thickness while the mechanism runs, a new profiling top cutting mechanism was proposed, which consists of a parallel four-bar linkage, chain transmission, gear-rack mechanism, and profiling wheel. When the profiling wheel runs over the big beet top, the cutter attached on the rack will move down by the gear because the profiling wheel is elevated by the beet top. Therefore, the cutting thickness on the big beet top will be large. On the contrary, when the wheel runs over the small beet top, the cutter will move up because the profiling wheel is delegated. Then the cutting thickness will be small. Its working mechanism was analyzed. The kinematic model of this mechanism was established, and the equations of (angular) displacement, (angular) velocity, (angular) acceleration at the key points of this mechanism were derived. Then its kinematic simulation and optimization software was compiled based on Visual Basic 6.0, with which the effects of main parameters such as the sprocket transmission ratio, the gear pitch circle radius, the swing arm length, the profiling wheel radius, etc. on the cutting curve of the cutter and the cutting thickness were analyzed, Under the constraint that the cutting curve and cutting thickness should meet the agronomic requirements, a set of optimal parameters was obtained by the method of human-computer interaction, which was H=570 mm, k=2.4, Rf=180 mm, Rc=100 mm, L1=520 mm. The relationship between the linear velocity of the profiling wheel and the traction speed was analyzed and optimized by the genetic algorithm based on Matlab, and the optimization results were better than the experience values. These optimized parameters of the mechanism were used to build the three-dimensional solid models by the software UG. Then its virtual prototype model was constructed to simulate the kinematics by the software ADAMS. The results were that the cutting curves from the simulation and theoretical analysis were about the same verify that the theoretical analysis of the beet top cutting mechanism is reliable.

       

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