小型整秆式甘蔗收割机改进设计与试验

程绍明; 王 俊; 卢志乐; 徐台友

doi:10.3969/j.issn.1002-6819.2014.04.002

小型整秆式甘蔗收割机改进设计与试验

1.
浙江大学生物系统工程与食品科学学院，杭州 310058
2.
浙江三佳农业机械装备有限公司，台州　318500

基金项目: 公益性行业（农业）科研专项（201003009-8）

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出版历程
- 收稿日期: 2013-10-14
- 修回日期: 2014-01-14
- 发布日期: 2014-02-14

Revised design and experiment on small-sized whole-stalk sugarcane harvester

1.
College of Bio-systems Engineering and Food Science, Zhejiang University, Hangzhou 310058, China
2.
Zhejiang Sanjia Agricultural Machinery Equipment Co., Ltd., Taizhou 318500, China

摘要

摘要: 为满足甘蔗收获作业中减少原料蔗夹杂物，提高原料蔗质量，满足糖厂对机械化收获时原料蔗的进厂要求，该文在分析已有SL-1600型整杆式甘蔗收割机工作时存在问题基础上优化了切割装置、剥叶刷装置，增加了碎叶装置、断尾装置等，形成了新型的4ZL-1型整杆式甘蔗收割机，并进行了对比试验。与SL-1600型整杆式甘蔗收割机相比，4ZL-1型整杆式甘蔗收割机的切茬合格率提高了5.9个百分点、宿根破头率降低了6.3个百分点、蔗茎合格率提高了3.2个百分点、断尾合格率提高了5.1个百分点、总损失率降低了2.6个百分点、未剥净率提高了3.0个百分点。切割刀上增加了扶接板，减少破头率；设计了碎叶装置，让甘蔗先碎叶后剥叶，提高了剥叶效果；增设了断尾装置，解决了以前甘蔗高度不一、切尾损失多的问题。
- 收割机 /
- 甘蔗 /
- 优化 /
- 设计
Abstract: Abstract: In order to reduce the inclusions in raw material and meet the sugar refinery requirements for the quality of raw material, based on the analysis of SL-1600 type whole stalk sugarcane harvester, the sugarcane mechanized harvesting system was revised depending its harvest procedure, such as the installation of cutting, detrashing, crushed leaves and docking. The new type of sugarcane mechanized harvesting system is 4ZL-1, which was optimized on the installation of cutting and leaf peeling, also increased the installation of crushed leaves and docking. According to experiments before (SL-1600) and after the improvement (4ZL-1), the qualification rate of cutting height increased by about 5.9 percent point, the broken head rate decreased by about 6.3 percent point, the qualification rate of stem increased by about 3.2 percent point, the qualification rate of docking increased by about 5.1 percent point, the total loss rate decreased by about 2.6 percent point , and un-detrashing rate increased by about 3.0 percent point . The results showed that the type of 4ZL-1 can reduce broken head rate, stubble loss rate, header loss rate, total loss rate, and can enhance the efficiency of detrashing and adapt to different heights of sugarcane.
- harvesters /
- sugar cane /
- optimization /
- design

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参考文献(22)

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