浸油用玉米胚挤压膨化预处理技术的试验研究

    Experimental Study on Extrusion Pretreatment for Solvent Oil Extraction of Corn Germ

    • 摘要: 该文通过4因素5水平二次正交旋转组合试验,研究了用于浸油的玉米胚挤压膨化预处理过程中的挤压系统参数(套筒温度、模孔孔径、物料含水率、螺杆转速)对考察指标(残油率、剪切强度、密度)的影响规律。得到最佳挤压工艺参数:模孔直径9 mm,物料出口温度93℃,喂入物料含水率13.3%,螺杆转速238 r/min,在此条件下得出残油率最优值为0.40%。和传统工艺相比,浸提时间缩短一半,膨化物的密度与轧坯和预轧样相比分别增加29.3%和13.8%。只要参数选择合适,可使原设备的浸出能力提高60%~120%。

       

      Abstract: The method of orthogonal rotation combination test with four factors and five levels was applied to study the principle of the influence of parameters of extrusion system upon research indexes at the laboratory. These parameters include the temperature of the barrel, the diameter of the die nozzle, the moisture of corn germ and the speed of the screw. These parameters include the ratio of the residual oil, shearing strength and density of the extrudate. The optimum parameters of extrusion system are as follows: diameter of die nozzle with 9 mm , extrusion temperature 93℃, moisture of material 13.3%, speed of screw 238 r/min. The optimum value of the ratio of the residual oil is 0.40%. The time of solvent oil extraction will be reduced 50% compared with that of traditional rolling and pre-press pretreatment process. The capacity of solvent extraction of original extraction equipment will rise to 60%~120% if the parameters of corn germ extrusion system are appropriate.

       

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