贯流风机在联合收割机中的应用及其设计

    Design and application of cross flow blower in combines

    • 摘要: 虽然贯流风机有出风口气流沿轴向分布较均匀等许多优点,但由于其工作原理较复杂,使它在工程中的应用较晚,在农业机械中则应用更少。为了加深对贯流风机性能的理解,探讨其结构参数与运动参数,设计符合联合收割机清选要求的贯流风机,建立了模型风机进行试验,对模型风机进行性能测试与分析,获得了一些实用的数据,如叶片外切角β2取15.33°,据此并利用相似原理,设计了D2=220 mm,D1=154 mm,Z=20,β1=90°,β2=15.33°,θj=170°,θc=165°,θs=25°,h=130 mm,B=1100 mm的贯流风机。该风机用在联合收割机上,转速n=855 r/min,田间作业能满足1.5 kg/s的清选负荷,经测定总损失率1.09%,籽粒破碎率0.05%,籽粒清洁率达98.15%。

       

      Abstract: The cross flow blower has many advantages, such as a more uniform air flow distribution along its outlet axis. However, a complicated operational principle resulted in later application of the blowers in industries, especially in agricultural machines. In order to further understand its characteristics and probe into its structural and kinetic parameters and design one for combines in cleaning operations, a model blower was built and a series of tests were conducted. After performance tests and analysis, some practical data, such as the external blade tangent angle β2 (15.33°), was obtained. Using the angle and similarity principle, a cross flow blower with parameters of external diameter of the impeller D2=220 mm, inner diameter of the impeller D1=154 mm, the number of impellers Z=20, inscribed angle of the impeller β1=90°, circumscribed angle of the impeller β2=15.33°, angle of inlet air angle of outlet air θj=170°, angle of outlet air θc=165°, angle of movable plate θs=25°, height of the air outlet h=130 mm, width of the air outlet B=1100 mm was designed. The blower used in a combine and running at a fixed speed (n=855 r/min) meets the cleaning load requirement in field operation. The tests indicate that the total loss rate, broken grain rate and clean grain rate are 1.09%, 0.05%, 98.15%, respectively.

       

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