5HY型远红外蔬菜脱水机的研制

    Development of far infrared dryer of 5HY model for vegetables

    • 摘要: 在探讨了加热温度、料层厚度及辐射距离等因素对干燥过程影响的基础上,研制了5HY型远红外蔬菜脱水机。试验表明,为保证干菜的品质,加热温度以60~75℃为宜;综合考虑生产率、脱水均匀性和能耗等因素,料层厚度以30~40 mm为宜,辐射距离以100~120 mm为宜。实际应用表明:该设备采用了双面链板输送装置,输送链的松紧两段均为工作段,与普通输送链相比,较大地提高了设备和空间的利用率;对于胡萝卜等密度较大的蔬菜,生产率可达25.8 kg(干菜)/h,单位能耗为3.2 MJ/kg(H2O),与现有的热风对流蔬菜干燥相比可节能20%左右,维生素C损失率降低5%~8%;该设备能够实现连续化生产,自动化程度高、操作方便,能够适应脱水蔬菜产业化生产的需要。

       

      Abstract: The far-infrared dryer of 5HY model for vegetables was developed on the basis of researches on the effects of drying process with heating temperature, thickness of materials and radiation distance. It was concluded by experiments that for ensuring the quality of products and lower thermal consumption, heating temperature should be from 60℃ to 75℃, thickness of materials from 30 mm to 40 mm and radiation distance from 100 mm to 120 mm. The dryer with two-sided chains for transporting materials, continuous drying in multi-chest has high efficiency, the productivity of this dryer is 25.8 kg dehydrated vegetable per hour, the energy consumption 3.2 MJ when 1 kg water evaporated when such vegetables as carrot with higher density were dehydrated. The energy consumption can be saved by 20%, loss rate of vitamin C reduced by 5%~8% comparing with existing convection dryer for vegetables. The dryer can be used for production continuously,with high automatization, operating with convenience and can meet the needs of production of industrialization for dehydrating vegetables.

       

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