秸秆挤压膨化机锥形螺杆应力的三维有限元分析

    Three-dimensional finite-element analysis of taper screw stress of extruder for straw

    • 摘要: 螺杆是挤压膨化机的关键部件,因长期工作在高温、高压等恶劣条件下,对其可靠性提出了较高的要求,螺杆的设计参数直接影响膨化产品的质量和生产率,因此螺杆参数的优化设计至关重要。该文利用现代设计方法和手段,应用Pro/E建立螺杆实体模型,并利用Pro/E与ANSYS的集成技术实现螺杆的完整导入。在此基础上应用ANSYS软件对无圆角、单圆角、双圆角矩形和梯形四种截面的螺杆进行了三维应力分析。分析结果表明,双圆角矩形和梯形截面螺杆承载能力最好,单圆角螺杆次之,无圆角过渡截面螺杆因存在较大应力,集中承载能力最差。该研究结果为进一步进行螺杆的优化设计以及挤压膨化的模拟试验奠定了基础。

       

      Abstract: Screw is the key component of extruder and must have very higher performance reliability because of high temperature and high pressure workingconditions. Screw parameters directly affect the quality and productivity of the extruded products, therefore, the optimized design of screw parameters is of great significance. By means of modern design method, screw model was establishedand inputted into ANSYS using Pro/E. Three-dimensional stress analysis was carried out for screws with four different radii and cross-sections of the taper screw including rectangle sections without, with single and double round angle transition for strengthening, and trapeziform section. The analysis results show that the strengths of the screws with double round-angle transitional rectanglesection and trapeziform section are the biggest, that with single round-angle transitional rectangle section is the second, and that without round-angle transition is the worst because of serious stress concentration. The research resultsprovide basis for further study on screw design optimization and stimulation ofextruding experiments.

       

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