高水分大豆蛋白组织化生产工艺和机理分析

    Processing and mechanism of high moisture textured soy protein

    • 摘要: 以低温豆粕为原料,应用带冷却工艺的双螺杆挤压实验室工作站,开发出高水分组织化大豆蛋白产品的生产工艺;分析了螺杆转速、物料湿度、喂料速度和机筒温度等操作参数对产品质构和色泽的影响规律;利用扫描电镜对高水分组织化大豆蛋白产品的微观结构进行了观察和分析。结果表明:机筒温度在150℃左右时,产品具有较好的组织化度、色泽及口感;随着物料水分的增加,产品的组织化度、粘着性和明度指数逐渐增加,而硬度和咀嚼度逐渐降低;随着螺杆转速的增加,产品的组织化度、硬度、粘着性和咀嚼度均有增加的趋势;喂料速度对产品的表观形态影响较大,喂料速度较大时,产品表观粗糙、组织化度降低。单因素实验优选的操作参数为:机筒温度145℃~155℃,物料湿度45%~50%,螺杆转速90~160 r/min,喂料速度20~40 g/min。结合对生产工艺和产品微观结构分析,提出了高水分组织化大豆蛋白产品形成过程的“膜状气腔”理论假设,以供讨论和指导生产实践。

       

      Abstract: Technology of high moisture textured soy protein(HM-TSP) wasdeveloped, by using a twin-screw extruder lab station with a long cold die.The effects of processing variables with material of defatted soy meal, such asscrew speed, meal moisture, feeding rate, and barrel temperature of extrusion process on the textural and color properties of soy protein were analyzed experimentally. The micro-structure of high moisture textured soy protein was analyzedusing scanning electric mirror. Results indicate that the extrudates have thebest texturizing degree, colors,and sensory characteristics when the barrel temperature is at about 150℃. With the increasing meal moisture, the texturizing degree, adhesiveness, and brightness index of the extrudates increase, but the hardness and chewiness decrease gradually. With the higher screw speed, the texturizing degree, hardness,adhesiveness, and chewiness are increased gradually. The sensory evaluation of extrudates is influenced observably by the feeding rate. When the feeding rate isat a higher level, the appearance of the extrudates is crude, and the texturizing characteristics are reduced. The feasible processing variables are: barrel temperature 145~155℃, meal moisture 45%~50%, screw speed 90~160 r/min, feeding rate 20~40 g/min. The microstructure of the extrudate was studied on three profiles by scanning electron microscopy (SME). According to processing testing and profile analysis of SME, the "membranous air cavity" hypothesis of extrusion texturization mechanism was discussed, and it could be guided to the production of high moisture textured soy protein.

       

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