非均相固体碱催化剂制备生物柴油的工艺优化

    Optimization of the technology for biodiesel preparation using solid alkali as heterogeneous catalyst

    • 摘要: 以菜籽油为原料,运用Mg/Al复合固体作为碱性催化剂制备生物柴油。采用五因子二次正交旋转组合设计,研究醇油比,催化剂用量,反应时间,反应温度,搅拌强度五个因子对生物柴油得率的影响,利用SAS8.1中的响应面分析程序RSREG建立并分析了五个因子对得率影响的数学模型.结果表明,所得回归方程达显著水平,拟合情况良好;五个因子对得率的影响大小依次是催化剂用量>醇油比>搅拌速度>反应时间>反应温度。最佳反应温度为70℃,催化剂用量为6%,醇油比5︰1,反应时间8 h,搅拌强度500 r/min,生物柴油的得率可达90%,其指标基本达到美国的ASTM标准和德国的DINE标准。

       

      Abstract: Mg/Al solid base catalysts were used in transesterification reaction for production of rapeseed biodiesel. The quadratic orthogonal rotation design with five factors was used to study the effect of of technology for production of biodiesel. The technological parameters including the amount of methanol, the amount of catalyst, temperature, reaction time and rotating speed were investigated. Functional models of yield to five factors were established by RSREG software in SAS8.1. Results show that the regression equation is significant, and the mathematical model for the simulation is presented; the effect order of five factors on yield is as follows:the amount of catalyst >the amount of methanol>rotating speed>reaction time>temperature. The optimum conditions for the transes terification reaction are 20% methanol and 6% catalystof rapeseed oil material, stirring speed 500 r/min,8 h of reaction time and 70℃ of temperature. The quality criteria of the biodiesel produced from rapeseed oil meet the same standards to ASTM of US and DINE of Germany, and the conversion ratio of rapeseed oil to biodiesel reaches 90%.

       

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