挤压法生产固体焦糖色素流场分析

    Analysis of flow field of the preparation of solid caramel pigment by extrusion

    • 摘要: 该文对螺杆挤压法生产固体焦糖色素的机理进行了分析。采用POLYFLOW软件包提供的网格重叠技术,模拟挤压机熔体输送段三维等温流动,并分析挤压加工焦糖色素过程中流道内的压力、速度、剪切速率和黏度分布规律,为了解挤压过程和对螺杆挤压机进一步优化提供参考依据。研究以蔗糖为原料,用挤压法生产固体焦糖色素,分析转速变化及机筒温度变化对焦糖色素色率的影响,得到色率随转速的增加先增加后减小,随机筒温度的增加而增加的结论。

       

      Abstract: The producing mechanism of the preparation of caramel pigment by screw extrusion was analyzed. By using the Mesh Superposition Technique provided by the package POLYFLOW the three-dimensional isothermal flows were simulated in the screws of the melt pumping section. Distribution laws of pressure, velocity, viscosity and shear rate of the flow domain in the process of preparation of caramel pigment were analyzed in order to understand the extrusion processing and provide reference for the optimization of screw extruder. The technology and processing parameters for the preparation of solid caramel pigment by extrusion from saccharose were discussed. Effects of the changes in the rotate speed of the screws and barrel temperature on the tinctorial power of caramel pigment were studied. Tinctorial power increased firstly, and then decreased with the increase of the rotate speed, while the tinctorial power increased with the increase of the barrel temperature.

       

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