改性玉米淀粉黏结剂对种绳捻制质量的影响

    Effect of modified maize starch binder on the quality of seed tape twisting

    • 摘要: 为了提高水稻种绳的抗拉强度和穴距准确性、防止种子在种绳捻制和直播过程中脱落,提出了在包容材料上涂刷黏结剂的方法并配制了一种改性玉米淀粉黏结剂。试验结果表明,配制的改性玉米淀粉黏结剂及其涂刷量和黏度对水稻出苗率影响不显著。通过二次回归正交旋转组合试验,研究了改性玉米淀粉黏结剂的涂刷量和黏度与水稻种绳的抗拉强度、穴距准确性和每穴粒数合格率的关系,建立了相应的数学模型。利用多目标非线性优化方法,对黏结剂的涂刷量和黏度进行了参数优化。确定的最优参数组合是黏结剂涂刷量为80%、黏度为7 792 mPa·s。在此条件下,种绳的抗拉强度达到18.84 N,穴距变异系数为3.25%,穴粒数合格率为91.05%。研究结果证明,在种绳捻制过程中涂刷适量的改性玉米淀粉黏结剂,对提高种绳抗拉强度和穴距准确性具有重要作用,对水稻出苗和土壤环境没有影响。这为水稻种绳捻制机的改进设计提供了重要参考。

       

      Abstract: In order to improve the tensile strength and the accuracy of hill distance of seed tape, and to prevent seed dropping during the process of seed tape twisting and during the direct sowing, this paper proposed a new approach which brushed binder on the inclusive materials and developed a binder with modified corn starch. Experiment results showed that the influence of modified maize starch binder and its dosage and viscosity on the emergence rate of rice seeds was indistinctively. By means of quadratic regression orthogonally rotational combination experiment, the effects of dosage and viscosity of the modified corn starch binder on the tensile strength of the seed tape, the accuracy of hill distance and the pass rate of the quantity per hill were studied respectively, and then the corresponding mathematical model were established. By the method of multi-objective nonlinear optimization, parameters of dosage and viscosity of the modified corn starch binder were optimized, then the optimal parameters combination was found out as following: the dosage of binder was 80% and the viscosity was 7 792 mPa·s. Under this optimal conditions, the tensile strength of seed tape reached 18.84 N, coefficient of variation of drop-hill distance was 3.25%, and the pass rate of the quantity per hill got 91.05%. The results showed that brushing the modified corn starch binder on the inclusive materials played an important role in improving the seed tape tensile strength and the accuracy of hill distances during the process of seed tape twisting. Moreover, it had no influence on the emergency of rice seeds and environment. The results will offer an important reference to improve the designing of seed tape twisting machine.

       

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