基于挡位利用率的装载机传动比优化方法

    Optimazition of loader transmission ratio based on gear efficiency

    • 摘要: 装载机各挡位传动比大都采用等比级数分配,或者根据设计者经验按偏置等比级数分配。这些传动比分配方法都有一定的局限性。该文试验装载机各挡位利用情况,统计各挡位利用率。根据发动机和液力变矩器共同工作输入特性和共同工作输出特性曲线,作出牵引特性曲线图。考虑挡位利用率建立优化目标函数,用复合形法对装载机各挡位传动比进行了优化。借助装载机性能仿真软件,对优化前后装载机的燃油经济性进行仿真计算。优化结果表明,挡位利用率越高,挡位间的传动比间隔也越小。优化结果反映了装载机实际使用工况对传动比分配的影响,改善了装载机的燃油经济性。

       

      Abstract: Most of loader gear transmission ratio was distributed by geometric series or paranoid geometric series based on experience. These transmission ratio distribution methods have some limitations. Loader use of gear was experienced, then various gear efficiency was counted. According to the input characteristics of engine and torque converter working together and loader output characteristics curve, the traction characteristics curves are made. The objective function was established considering gear efficiency, and optimazition of loader transmission ratio was made by complex method. Loader performance simulation software was built, to calculate the fuel economy of loader before and after optimization. Optimization results show that the higher utilization of low-bit, the smaller interval of transmission ratio between low gear. Optimazition results reflect the actual use conditions on the distribution of the transmission ratio, can improve the fuel economy of loader.

       

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