甘蔗切割过程的有限元仿真

    Finite element simulation of sugarcane cutting

    • 摘要: 为了提高微型甘蔗切割器的性能,需要得到刀具倾角与切割速度对切割力,切割耗功,破头率等的影响。该文利用ANSYS/LS-DYNA对甘蔗切割过程进行有限元仿真。在仿真中建立了不同的刀具倾角以及切割速度组成的有限元模型,并使用LS-DYNA提供的MAT_WOOD材料模型以及接触侵蚀算法进行数值计算。仿真结果表明,切割速度变化对切割过程中的切割力,能量损耗和刀具最大应力的影响较为显著,倾角变化对切割力的影响较为显著。动刀倾角为0°时,切割力最小,动刀速度在0.5~0.9 m/s范围内,切割速度越大切割力越大。通过与试验的对比,发现在仿真中速度的变化对切割力大小趋向的影响与试验结果吻合,切割力最大值的相对误差小于20%。甘蔗切割的有限元仿真能降低试验成本,缩短试验时间,为样机的设计提供了依据。

       

      Abstract: In order to improve the performance of the sugarcane cutting tool, the effect of different tool angles and cutting speeds on cutting force and broken rate should be studied. The simulation of the sugarcane cutting process based on ANSYS/LS-DYNA was carried out in this paper. Different finite element models consisting of different tool angles and cutting speeds were built. The MAT_WOOD material model and contact erosion arithmetic provided by LS-DYNA were used in the numerical analysis. Simulation result showed that the effect of cutting speed on cutting force energy consumption and max stress of the tool was significant; and the effect of different tool angles on cutting force was significant, and the minimum cutting force was gained when the tool angle was zero. The slower the cutting speed was, the smaller cutting force was as the cutting speed range form 0.5 to 0.9 m/s. The comparison between the experiment result and simulation result showed that effect of different speeds on the cutting force had the same trend. Relative error of the maximum cutting force was less than 20%. The finite element simulation of the sugarcane cutting can reduce the cost and time consumption of the experiment and provide reference for the design of prototype.

       

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