肋条状仿生非光滑表面铸造成型方法

    Casting method of rib-like bionic non-smooth surface

    • 摘要: 鲨鱼皮肤表面的肋条状(riblet)非光滑结构具有减阻功能,已经被证实,但这种仿生非光滑表面在复杂铸件表面上难以实现,严重制约了它在工程上的应用。该文以横截面为三角形的非光滑结构为例,以200QJ50-26型离心式水泵叶轮表面为载体,对仿生非光滑表面一次铸造成型原理及工艺进行探讨。该工艺采用原料→切割成型→涂高温漆→粘贴→风干→修剪→成型→铸造的流程,尤其是高温漆的选择及涂抹对该成型工艺具有至关重要的作用。采用仿生非光滑表面一次铸造成型法能形成设计要求的三角形沟槽的尖角,而且在叶轮内部全流道能够形成非光滑表面,其适应于复杂零件非光滑表面的加工。

       

      Abstract: It is already confirmed that the riblets on the shark skin have the function of drag reduction, however, it is very difficult to achieve on surfaces of complex casting parts for such bionic non-smooth surface, which seriously restricted its engineering applications. This paper took non-smooth structure of triangle section as a example, and took the centrifugal pump impeller surface of rib-like on the type of 200QJ50-26 as a carrier and discussed a casting forming principle and process of bionic non-smooth surface. First, according to designing request, rib-like non-smooth structures were sculptured using knife and ruler on the hard rubber pad. Second, heat-resisting lacquer was spread evenly on the two side of the riblet and made them natural drying. Third, utilizing the characteristic of rubber, the rib-shape rubber was adhered to the sand moulding surface of impeller according to the shape of it. Finally, cast molding. Selecting heating-resisting lacquer and painting it play a vital role in casting process .The sharp edges of the triangle groove that meet the design requirements can be formed by using a casting shaping method of bionic non-smooth surface, and non-smooth surface can be formed in the full port of impeller internal, and this method adapts to the processing of the non-smooth surface of complex parts.

       

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