螺杆挤压连续汽爆玉米秸秆流变性分析

    Rheological analysis of corn straw pretreated by screw extrusion and continuous steam explosion

    • 摘要: 为玉米秸秆在装置内的流场模拟提供重要物性参数,用螺杆挤压连续汽爆装置处理玉米秸秆,对得到的挤出物和汽爆物进行流变性分析。该文研究了玉米秸秆挤出物和汽爆物在不同温度下的流变曲线、温度对其表观黏度的影响,利用测试数据对其流变模式进行了线性拟合。结果表明:玉米秸秆挤出物和汽爆物具有明显的剪切稀化现象,均属假塑性流体;在低剪切速率时,流变曲线受温度的影响不明显,在高剪切速率下,流变曲线受温度的影响较明显;通过运用宾汉、卡森和幂律3种流变模式进行线性拟合发现,玉米秸秆挤出物和汽爆物的拟合效果均为幂律模式最佳,宾汉模式最差;挤出物和汽爆物的幂律模式本构方程可用于计算精确的流场模拟结果,为挤出物在单螺杆内和汽爆物在连续酶解装置的流动状态提供模拟依据。

       

      Abstract: In order to provide physical parameters of the corn straw for the simulation of flow field inside the device, the corn straw was pretreated by the device of screw extrusion and continuous steam explosion. The rheological properties of acquisitions were tested by using a capillary rheometer. The rheological curves of two types of pretreated corn straw and their influence of temperature were investigated. Three rheological models including Bingham model, Casson model and Power law model were used to simulate the rheological parameters of the acquisitions. The results showed that both of the acquisitions had obvious phenomenon of shear thining, they were a kind of pseudoplastic fluid. When the shear rate was low, the effect of temperature on the rheological curves was inapparent. When the shear rate was high, the effect of temperature on the rheology curves was apparent. The results of linear fitting showed that the fitting effect of the acquisitions conducted by the power law model was the best and Bingham model was the worst. The power law model equation of the acquisitions can be used for flow field simulation with higher accuracy. The result can provide a reference for the research of flow state of acquisitions in single-screw extrusion and enzymolysis device.

       

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