换能器与槽体连接方式对超声清洗槽声场分布的影响

    Effects of connection mode between transducer and tank on ultrasonic field distribution

    • 摘要: 为了研究换能器与槽体连接方式对超声波声场分布特性的影响,该文制作了整体粘接式、法兰连接式两种超声清洗槽,对其超声波场进行测试和分析比较。两种清洗槽声场强度在垂直方向上呈周期性的强弱变化,表现出较强的驻波特性,声强由底向上总体呈逐渐衰减趋势,而法兰连接式清洗槽声强衰减幅度更为明显。在水平方向上,两种清洗槽的各个换能器中心位置区域声强要高于周边区域,且波峰与波谷差异由底向上呈减小趋势,表明换能器产生的超声波场均具有一定的指向性和散射性。从声场总体分布来看,整体粘接式清洗槽声场强度要明显高于法兰连接式,表明超声波换能器与清洗槽整体黏结,更有利于将换能器的高频振动转化为水的空化作用,以增强清洗效果。

       

      Abstract: In order to study the effects of connection mode between transducer and tank on ultrasonic field distribution, two cleaning tanks were developed with whole-bonding mode and flange-connected mode, respectively, and their ultrasonic distribution was tested and compared. The ultrasonic field of the two tanks showed strong standing wave characteristics, and the field intensity in the vertical direction changed in terms of strong-weak alternated cycle, as well as decaying gradually (more for flange-connected tank) from the bottom up. On the horizontal planes, ultrasonic intensity of transducer center was higher than that of surrounding areas, and the difference among peaks and troughs decreased from the bottom up, showing that the ultrasonic field produced by transducers was characterized by directing and scattering in some sense. From the overall distribution of ultrasonic field, ultrasonic intensity of whole bonding tank was significantly higher than that of flange-connected one, showing that the whole-bonding mode was more conducive to convert high-frequency vibration of the transducers into the water cavitation to enhance the cleaning effect.

       

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