棉籽粕固态发酵过程及其动力学模型构建

    Process of solid-state fermentation of cottonseed meal and its kinetic model

    • 摘要: 为了研究枯草芽孢杆菌Bs-1在工业化条件下发酵棉籽粕的过程,该文采用槽式发酵方式,测定了发酵过程中物料堆温、含水率、粗蛋白、酸溶性蛋白和游离棉酚质量分数;并采用Logistic方程建立芽孢杆菌Bs-1生长模型,在其与粗蛋白、酸溶性蛋白和游离棉酚质量分数相关性分析的基础上,构建了固态发酵动力学模型并进行了发酵成本分析。结果表明:棉籽粕槽式发酵过程中的温度和含水率均呈现一定的变化规律;粗蛋白质量分数、酸溶性蛋白质量分数分别较发酵前提高了9.28%和46.51%,游离棉酚质量分数降低了42.31%。Bs-1的生长与粗蛋白质量分数(R2=0.831)和酸溶性蛋白质量分数(R2=0.867)呈正相关,与游离棉酚质量分数(R2=0.976)呈负相关;建立了棉籽粕固态发酵动力学模型。分析表明,该模型计算值与试验值能较好吻合,且发酵成本低。表明该模型可应用于工业化生产,对实现发酵棉籽粕的产业化生产,具有较好的参考价值。

       

      Abstract: In order to investigate the changes of the concentrations of free gossypol (FG), crude protein (CP) and acid soluble protein (ASP) in the solid-state fermentation of cottonseed meal by Bacillus subtilis Bs-1, the temperatures, moisture contents, as well as the concentrations of CP, ASP and FG were measured in windrow-type aerobic fermentation. A growth model of Bs-1 was established using the equation of logistic. The kinetic models of cottonseed meal fermentation were built by accessing the correlation between the growth of B. subtilis Bs-1 and the contents of CP, ASP, and FG. Results showed that both temperature and moisture had regular changing trends in the process of fermentation. The concentrations of CP and ASP increased by 9.28% and 46.51%, respectively, whereas the FG content dropped by 42.31% after fermentation. Correlations between Bs-1 number and CP (R2=0.831)/ASP (R2=0.867) were positive. The Bs-1 population was negatively correlated with FG content (R2=0.976). The predicted values of the models agreed well with the experimental values in the verification experiment. The models can be used to predict the fermentation coursed by Bacillus subtilis Bs-1 under industrial-scale solid-state fermentation.

       

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