叶轮切割形式对中比转数离心泵性能的影响

    Effects of impeller cutting methods on performance of middle specific speed centrifugal pump

    • 摘要: 为了研究叶轮和叶片2种切割方法下不同切割角度对离心泵外特性的影响,采用FLUENT软件模拟了中比转数泵叶轮切割后的内部流动,并预测了相应的外特性;考虑切割角度、切割量和比转速的影响,对现有切割公式进行了修正。外特性预测结果表明,在相同切割量下,切割叶轮后的扬程降低量明显大于切割叶片后的扬程降低量;切割角度在0~10°范围内,正向斜切的效率高于正切和反向斜切;切割叶轮时的轴功率明显小于切割叶片时的轴功率;切割角度在?10°~10°范围内,斜切的轴功率均低于正切的轴功率。内部流场分析表明,在相同切割量下,随着叶轮切割角度的增大,正向斜切明显减弱了正切时的涡流现象。无论正切还是斜切,切割叶片的效果优于切割叶轮。研究结果可为中比转数离心泵的叶轮切割提供参考。

       

      Abstract: For researching the influence of impeller and blade two cutting methods at different cutting angles on the external characteristics of centrifugal pump, the flow in middle specific speed pump was simulated by using FLUENT software after impeller cut, and the external characteristics were also predicted. The existing cutting formulas were revised considering the influence of cutting angle, cutting value and specific speed. The predicted external characteristics show that the head reducing quantity after cutting impeller is significantly greater than that after cutting blade in the same cutting value. When the cutting angle is in the range of 0° to 10°, the efficiency in the forward skew cut is higher than that in the straight cut and the backward skew cut. The shaft power in the impeller cut is obviously lower than that in blade cut. When the cutting angle is in the range of -10° to 10°, the shaft power in the skew cut is lower than that in the straight cut. The results of the inner flow analysis indicate that in the same cutting value the forward skew cut significantly weakens the vortex phenomenon in the straight cut with the increase of the cutting angle. No matter the straight cut or the skew cut is conducted, the effect of blade cut is better than that of impeller cut in the same cutting value. The research results can provide reference for the impeller cut of middle specific speed centrifugal pump.

       

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