槽形抛光工具形状对液流悬浮抛光加工效果的影响

    Influence of shapes of grooved polishing tool on hydrodynamic suspension polishing

    • 摘要: 为了研究抛光工具形状对液流悬浮抛光加工的影响,基于液流悬浮抛光系统对柱形和槽形抛光工具在加工中的流体动压力与材料去除进行仿真及试验研究。液流悬浮加工以高速旋转的抛光工具和工件构成润滑副,利用CFD软件分别对柱形及槽形2种抛光工具与工件之间的流体进行数值模拟,通过比较2种抛光工具在工件表面流场中形成的流体动压力与流体速度,可知槽形抛光工具有助于增强加工过程中的流体动压力,但对流体速度的提升效果并不明显。通过加工试验,可知在同等加工条件下槽形抛光工具对粗糙度的去除率和去除速率都要优于柱形抛光工具,并能得到粗糙度为21?nm加工表面。

       

      Abstract: To study the influence of polishing tool shape on the hydrodynamic suspension polishing, Simulation and experimental research of hydrodynamic pressure and material removel were carried out based on cylindrical and grooved polishing tools using hydrodynamic suspension polishing system. In the hydrodynamic suspension polishing system, the lubricated parallel contact consisted of a high-speed rotating polishing tool and a workpiece. Using the CFD simulated the fluid between the polishing tool and the workpiece, the results showed that grooved polishing tool could effectively improve hydrodynamic slurry pressure during the polishing process, and the distribution of fluid velocity were similar. The machinability of hydrodynamic suspension polishing proved that the roughness and the material removal rate were better by the grooved polishing tool than cylindrical polishing tool in the same polishing condition; the roughness could low relative to 21 nm.

       

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