联合收获机底盘机架有限元模态分析与试验

    Finite element mode analysis and experiment ofcombine harvester chassis

    • 摘要: 针对联合收获机正常工作时的振动与噪音问题,为减少共振的发生,利用三维软件UG对沃得巨龙280型稻麦联合收获机底盘机架进行了参数化建模,采用NX Nastran模块求解出了底盘机架的模态频率和振型,并对底盘机架进行了模态试验,验证了理论分析的准确性。在分析了外部激振频率特点的基础上,为使底盘机架的固有频率避开外部激振频率范围,对机架进行了结构优化。结果表明:在底盘机架质量增加3.77%的条件下,机架的前4阶模态频率分别调整到21.70、36.61、43.64和46.33 Hz,均避开了脱粒滚筒激振频率范围15~18.3 Hz和发动机的激振频率范围38.3~41.7 Hz,可以有效避免共振的产生。该研究为联合收获机底盘结构的设计与优化提供了参考。

       

      Abstract: Abstract: With the rapid development of agricultural mechanization in China, the combine harvester has been applied widely in the past decade. Compared with foreign study, however, domestic studies of the vibration intensity as well as the whole anti-vibration performance of the combine harvester in the various operating conditions were still in its infancy. And few researches were focused on the vibration stability of combine harvester chassis frame, although which was the installed base of the combine harvester, not only carrying the cutter, conveyor, threshing and separating device, but also supporting the engine and other mechanism. During the combine harvester working, the exciting vibrations from the pavement, cutter, engine, vibrating screen and threshing cylinder would cause the combine harvester vibration. Once those excitation frequencies were closed to or overlapped the natural frequencies of the combine harvester chassis frame, the whole body of the combine harvester would produce resonance seriously, which brought about adverse effect on work performance, service life and reliability of the combine harvester. Therefore, in order to improve the operating performance and optimize the chassis structure of the combine harvester, it was particularly necessary to carry out the modal testing and analysis on the chassis frame of the combine harvester.In the paper, the parametric modeling of the combine harvester Julong-280 chassis frame was developed using the three-dimensional modeling software UG. After meshing, the modal parameters as well as the modal vibration shapes were calculated utilizing the NX Nastran, and the first 4 modal frequencies were 20.44, 36.35, 41.75 and 43.67 Hz,respectively. In order to verify the accuracy of the modal analysis results, the laboratory modal testing about the combine harvester JuLong-280 chassis frame was implemented by exciting vibration method with the DH5902 dynamic analysis system. Then experimental modal parameters were obtained, and the first 4 modal frequencies were 20.02, 38.82, 41.02 and 45.78 Hz,respectively. By comparing the above results, it could be seen that the theoretical modal frequencies were close to the experimental modal frequencies (the maximum error is 6.36%) and their mode shapes were also basically the same, which verified the correctness of the calculated results and the accuracy of the chassis frame finite element model.Then, the excitation frequencies of the exciting vibrations from the pavement as well as the engine, cutter bar, vibrating screen and threshing cylinder of the combine harvester were analyzed, and the result demonstrated that the natural frequencies of the combine harvester chassis frame were closed to or overlapped the above excitation frequencies, which implied the combine harvester was vulnerable to resonance in operation. Therefore, in order to improve the modal frequencies to avoid the resonance, a reasonable optimization proposal was conducted by the Altair HyperOpt method. The optimization results indicated that the first 4 modal frequencies of the improved frame increased respectively to 21.70, 36.61, 43.64 and 46.33 Hz with the weight of the frame increased by 3.77%. These values avoided the range of external excitation frequencies of the threshing cylinder 15-18.3 Hz as well as the engine 38.3-41.7 Hz, which means the improvement could avoid the resonance effectively.

       

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