不同原料组分的配合饲料比热模型

    Model of formula feed specific heat based on different components of feed ingredients

    • 摘要: 为了合理控制乳猪饲料调质、制粒的工艺参数,需要掌握不同原料组分对配合饲料在调质、膨化、冷却过程中的传热特性的影响,试验采用差示量热扫描仪测比热的方法,以乳猪配合饲料为例,采用3因素5水平2次正交旋转中心组合试验设计,研究了乳猪饲料配方中质量分数所占比例较大的玉米(46%~70%)、豆粕(9%~18%)和对比热影响较大的热敏性物质乳清粉(2%~10%)对配合饲料比热的影响,结果表明:单一玉米粉、豆粕、乳清粉的比热值均随温度升高而增大,且乳清粉在58.8℃时出现比热峰值;响应面法试验结果表明影响配合饲料比热(60~80℃)的各因素主次关系为:乳清粉>玉米>豆粕,交互作用的主次关系为:玉米和豆粕的交互作用>玉米和乳清粉的交互作用>乳清粉和豆粕的交互作用。同时通过回归分析和响应面分析,建立了比热与玉米、豆粕、乳清粉质量分数关系的数学模型(R2=0.9822),研究结果表明:所得回归方程拟合情况良好,当配方中玉米质量分数为66%、豆粕12%、乳清粉6%时,配合料的最小比热值为2 536 J/(kg·K),此模型的建立将为乳猪配合饲料的湿热加工提供技术依据。

       

      Abstract: During the processes of conditioning, extrusion and cooling,the consistency and stability of feed products are the most important problems at present. In order to determine the heat and mass transfer properties of formula feed in these processes, the effects of different components of feed ingredients on specific heat were investigated using the continuous differential scanning calorimeter (DSC) method. With the help of a computer program, the apparatus provided different energy fluxes for the active cell containing texting sample and the reference cell containing air, in order to keep the two cells at the same temperature. By analyzing the energy differences between them, the specific heat of a sample could be obtained for the specific heat capacity of raw materials which had a great influence on the feed production. Up to now, there were many research reports on onefold raw material specific heat, however, the studies on formula feed specific heat were very limited. The works in this study took piglet formula feed as an example. The experiments in three factors with five levels were designed by a quadratic orthogonal rotation approach to attempt to determining the specific heat of the mixture of maize (46%-70%), soybean meal (9%-18%) and whey powder (2%-10%). Maize and soybean meal shared a larger proportion in piglet formula feed than other feed ingredients, while whey powder was a type of thermo-sensitive substance that had a great influence on specific heat. The result showed that the specific heat increased with an increase of heating temperature for each onefold raw material, but the whey powder appeared to peak at 58.8℃,which may be the glass transition temperature of whey powder. This situation influenced microstructure and it was harmful to the nutritional quality of whey powder and the palatability of pellet feed. Based on the experiments, a model of specific heat of maize,soybean meal and whey powder mass fraction was established by regression analysis and response surface methodology (RSM).The results showed that the primary and secondary relations that influenced specific heat of formula feed were whey powder>maize>soybean meal,and those of interaction was maize×soybean meal>maize×whey powder>whey powder×soybean meal, and the regression equation was Y=2.63?0.022X1+0.052X2+0.011X3?0.011X1X2+0.026X1X3+5.687×10-3X2X3?0.046X12? 0.017X22?0.054X32 (R2=0.9822). (X1 in mass fraction of maize; X2 in mass fraction of whey powder; X3 in mass fraction of soybean meal). The estimated result by the model revealed that the minimum specific heat of formula feed was 2 536 J/(kg·K) under the mass fractions of maize,soybean meal and whey powder of 66%, 12%, and 6% respectively. The minimum specific heat of the formula feed was a benefit for energy conservation during the feed process and provided useful information for adjusting the machine parameters. The study was the first one to investigate the specific heat of formula feed, and came up with available information for the feed process of conditioning, extrusion, and cooling, which would have a good influence on the consistency and stability of feed products and provides a reference for the thermal processing of different formula feed.

       

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