赵淑红, 刘宏俊, 张先民, 杨悦乾, 吕彬, 谭贺文. 滑推式开沟器设计与作业性能优化试验[J]. 农业工程学报, 2016, 32(19): 26-34. DOI: 10.11975/j.issn.1002-6819.2016.19.004
    引用本文: 赵淑红, 刘宏俊, 张先民, 杨悦乾, 吕彬, 谭贺文. 滑推式开沟器设计与作业性能优化试验[J]. 农业工程学报, 2016, 32(19): 26-34. DOI: 10.11975/j.issn.1002-6819.2016.19.004
    Zhao Shuhong, Liu Hongjun, Zhang Xianmin, Yang Yueqian, Lü Bin, Tan Hewen. Design and optimization experiment of working performance of sliding push opener[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(19): 26-34. DOI: 10.11975/j.issn.1002-6819.2016.19.004
    Citation: Zhao Shuhong, Liu Hongjun, Zhang Xianmin, Yang Yueqian, Lü Bin, Tan Hewen. Design and optimization experiment of working performance of sliding push opener[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2016, 32(19): 26-34. DOI: 10.11975/j.issn.1002-6819.2016.19.004

    滑推式开沟器设计与作业性能优化试验

    Design and optimization experiment of working performance of sliding push opener

    • 摘要: 针对播种深施肥时,播种开沟器回土能力差,导致播种深度难以控制,结合滑推工作原理,设计出一种新型滑推式开沟器。该开沟器具有上宽下窄的结构,易将扰动土推回沟内,具有良好的回土性能,进而容易控制种子的深度。为探究滑推式开沟器的工作性能,在下宽度和滑推高度固定时,以前进阻力、回土量作为试验指标,以滑推角、开沟器上宽度为试验因素,在室内土槽中进行了单因素试验和中心复合表面组合试验(central composite face-centered design,CCF),对试验数据进行分析检验,得到可信的回归数学模型,分析因素及其交互作用对滑推式开沟器工作性能的影响规律,利用遗传算法NSGA-Ⅱ对回归数学模型进行多目标优化,获得最优的结构参数组合,并进行试验验证。试验结果表明,滑推角对回土量和前进阻力的影响程度均大于上宽度;滑推式开沟器最优的结构参数组合:下宽度为30 mm、上下宽度高度差为150 mm、上宽度为54 mm和滑推角为48°,该条件下的回土量为8.67 g/cm,前进阻力为925.56 N;对最优结构参数组合进行试验验证,得到平均回土量为7.6 g/cm、平均工作阻力为935.78 N,与优化结果比,其相对误差分别为14.8%、1.1%,表明优化结果可信。该研究为开沟器的设计和应用提供新的思路和借鉴。

       

      Abstract: Abstract: When a large number of fertilizers were applied, deep fertilization was performed to avoid damaging seeds and causing environmental pollution in China. But when deep fertilization was used, it was difficult to control sowing depth which would influence the sowing quality and reduce the crop yield, so the sliding push opener was designed. The sliding push opener consisted of 2 parts: the shovel handle and the sliding pusher. The sliding pusher mainly relied on its surface to work. The surface of the sliding pusher consisted of a curve, a top side and a bottom side. The top side was wider than the bottom side and the vertical height between them was set to be 150 mm. The sliding push opener was an obtuse opener. Shovel handle was a 30 mm × 50 mm steel tube through which seeds could be delivered. As the sliding push opener's top side was wider than the bottom one, it was easy to push disturbed soil back into the furrow and control the sowing depth. In order to get the optimal structural parameters of the sliding push opener, the single factor tests, the response surface tests and the verifying tests were carried out. When the sliding push angle was 45°, the single factor tests were carried out for the top width (ranging from 30 to 78 mm) and 5 levels were set; when the top width was 33 mm, the single factor tests were carried out for the sliding push angle (ranging from 45° to 65°) and 5 levels were set. In the response surface tests, the testing factors were top width (ranging from 42 to 66 mm) and sliding push angle (ranging from 35° to 55°), and 3 levels were set for each factor. The response surface testing scheme designed with the central composite face-centered design (CCF) method was a two-factor three-level testing scheme. The response surface analysis method was used to analyze the testing data and optimize the working parameters of the sliding push opener. The Design-expert 8.0.5b software was used to analyze the test data, and then the credible regression mathematical models were obtained; after that the genetic algorithm NSGA-II of multi-objective optimization was used to optimize the regression mathematical models. The results indicated that the order for primary and secondary factors affecting soil returning quantity was: sliding push angle > top width, and that affecting forward resistance was: sliding push angle > top width. The optimal structure parameters were obtained: the bottom width was 30 mm, the height difference of the top and bottom part of sliding push was 150 mm, the top width was 54 mm and the sliding angle was 48°. Under the condition, back soil returning quantity was 8.67 g/cm and the forward resistance was 925.56 N. On the basis of the results of the verifying tests, it was found that the average soil returning quantity was 7.6 g/cm, and the average forward resistance was 935.78 N. The comparison between the optimization results and the verifying results showed that the relative error of soil returning quantity was 14.8% and that of forward force was 1.1%, which meant the optimization results were reliable. The design of the sliding push opener is very important for the consistency of sowing depth. The results of this research can provide new ideas and reference for the design and application of openers.

       

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