履带式稻麦联合收获机田间收获工况下振动测试与分析

    Vibration measure and analysis of crawler-type rice and wheat combine harvester in field harvesting condition

    • 摘要: 为研究履带式全喂入联合收获机田间收获时的振动特性以及不同喂入量下的振动特性,以沃得锐龙4LZ-5.0E履带式全喂入稻麦联合收获机为研究对象,利用DH5902动态信号测试分析系统对不同喂入量收获工况下整机12个测点处的振动进行了测试与分析,结果表明振动筛、脱粒滚筒、发动机分别是机器前后、左右、上下方向上的主要激振源,但作物喂入割台和输送槽组成的腔体结构后,吸收了部分振动,使得割台和输送槽测点处的振动总量分别下降了25%、39%;与无作物喂入相比,喂入量为2.44 kg/s时输送槽驱动轴和脱粒滚筒测点处的振动分别增大了90%和149%,而喂入量增大到3.87 kg/s时振动总量却下降了15%左右,因此收获时应使机器保持一定的喂入量,可以降低整机振动;驾驶座椅支座、发动机机脚支座和底盘机架上测点处的振动均与作物喂入量呈正相关性。研究结果可为降低履带式联合收获机田间收获工况下整机振动,进而提高其驾驶舒适性提供参考。

       

      Abstract: Abstract: The paper aimed at studying the vibration characteristics of combine harvester in field harvest and the vibration characteristics of combine harvester in different feeding conditions. Taking 4LZ-5.0E crawler-type rice and wheat full-feeding combine harvester manufactured by World Agricultural Machinery Co. Ltd. as study objection, the investigation designed 12 measuring points on the body of the combine harvester to carry out vibration test by DH5902 dynamic signal testing and analysis system. The measuring points were located near the main working components and excitation sources according to the structural characteristics. In the experiment, the combine harvester worked at the speeds of 0, 0.72 and 1.14 m/s respectively. In the paper, only the speed of the combine harvester was changed by hydro static transmission (HST) while other operating parameters were fixed. The aim was to insure the changes in vibration conditions only caused by the changes in feeding quantities. In the research, the spectrum could be gotten from time-domain signal of measuring points by Fourier transform. The physical quantities could be obtained from spectrum diagrams such as vibration frequency of the signal, distribution and peak. In the analysis process, root mean square (RMS) value of vibration acceleration was designated as the assessment standard. And it was calculated by 1/3 octave band of each measurement point in the direction of X, Y and Z, which was obtained from the spectrum received by DH5902 dynamic signal testing and analysis system. The RMS values of vibration acceleration were used as the signs of the intensity of vibration. The analysis indicated that vibrating sieve, threshing cylinder, and engine were the main vibration sources in the forward-backward, left-right, up-down direction, respectively. The vibration caused by the reciprocating motions of cutter and vibrating sieve was an important part of the whole combine harvester vibration. The rotation of the threshing cylinder was the main source of the strong vibration of the front and back support, the drive shaft support. The vibration from vibration sources could be transmitted to each part of the combine harvester through the frame. The engine combustion excitation force was the main source to the vibration in up-down direction, and the cab could effectively reduce the vibration of high frequency (≥150 Hz), but the vibration of combustion excitation frequency (90.33 Hz) was 2.3 times as large as before. In the field experiment of wheat harvest, total vibration of the measuring points on header and the conveying trough respectively decreased by 25% and 39%. The cavity structure composed of header and the conveying trough absorbed some vibration when the crop was fed into it. The feeding of crop caused the magnifying of load on the drive shaft of conveying trough and threshing cylinder. When the feeding quantity was 2.44 kg/s, the total vibration of the measuring points of drive shaft on conveying trough and the threshing cylinder increased by 90% and 149% respectively compared with that when no crop was fed. But the space was filled when feeding quantity was increased to 3.87 kg/s, and the total vibration was decreased by about 15%. The paper suggests that vibration isolation device should be installed between vibrating sieve, threshing cylinder, engine and chassis frame. To reduce vibration, the feeding quantity of threshing cylinder should be constant and vibration isolation device should also be installed on the connection location of the chassis frame. The vibrations of the measuring points on the seat support, engine support and chassis frame are positively correlated with feeding quantity. The result provides a basis for reducing the vibration and improving the driving comfort of the crawler-type rice and wheat combine harvester.

       

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