张智泓, 张广凯, 佟金, 赖庆辉, 高旭航, 唐莹, Stephen Carr. 克氏原鳌虾头胸部外骨骼微观结构和摩擦磨损特性[J]. 农业工程学报, 2018, 34(7): 52-58. DOI: 10.11975/j.issn.1002-6819.2018.07.007
    引用本文: 张智泓, 张广凯, 佟金, 赖庆辉, 高旭航, 唐莹, Stephen Carr. 克氏原鳌虾头胸部外骨骼微观结构和摩擦磨损特性[J]. 农业工程学报, 2018, 34(7): 52-58. DOI: 10.11975/j.issn.1002-6819.2018.07.007
    Zhang Zhihong, Zhang Guangkai, Tong Jin, Lai Qinghui, Gao Xuhang, Tang Ying, Stephen Carr. Microstructure and tribology characteristics of head and chest exoskeleton of Procambarusclarkii[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(7): 52-58. DOI: 10.11975/j.issn.1002-6819.2018.07.007
    Citation: Zhang Zhihong, Zhang Guangkai, Tong Jin, Lai Qinghui, Gao Xuhang, Tang Ying, Stephen Carr. Microstructure and tribology characteristics of head and chest exoskeleton of Procambarusclarkii[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2018, 34(7): 52-58. DOI: 10.11975/j.issn.1002-6819.2018.07.007

    克氏原鳌虾头胸部外骨骼微观结构和摩擦磨损特性

    Microstructure and tribology characteristics of head and chest exoskeleton of Procambarusclarkii

    • 摘要: 为探索克氏原鳌虾(Procambarus clarkii)在泥浆中穿行的防黏耐磨机理,该文以克氏原鳌虾头胸部外骨骼作为研究对象,分析其无机元素含量和存在形态,观察其微观结构,并测量其硬度和弹性模量;对外骨骼进行摩擦磨损试验,考察其摩擦磨损特性,并观察磨痕的磨损形貌。试验表明,克氏原螯虾头胸部外骨骼中含有大量的钙元素,其中大部分以非晶结构存在,并含有少量碳酸钙;外骨骼表面具有凹坑、凸包和刚毛微观结构;螺旋夹板层具有蜂房结构,钙盐以针簇状分布在螺旋夹板层中;外骨骼硬度为0.503 GPa、弹性模量为18.019 GPa;摩擦因数呈跳跃式变化,最小时不足0.1,最大时接近0.8,磨损类型属于磨粒磨损。研究结果为农业机械触土部件表面防黏、耐磨的仿生设计提供理论依据。

       

      Abstract: Abstract: Procambarusclarkiihas remarkable ability to burrow and move efficiently underground through a range of harsh and paddy soil environments. To investigate the friction and wear behavior of Procambarusclarkii,its head and chest exoskeleton were chosen as the object of this study. The content and presence of inorganic elements in exoskeleton were analyzed by X-ray fluorescence spectrometer (AxiosMAX, PANalytical, Netherland) and X-ray diffractometer. The microstructure of the exoskeleton of the head and chest was observed by field emission scanning electron microscopy (NovaNano-SEM450, FEI, USA). The hardness and elastic modulus of the thoracic and lateral exoskeleton were measured by nanoindentation system(NanoindenterG200-MTSNanoInstruments). The JLTB-02 friction and wear tester (JLTB-02J<ech, Korea)was used to carry out friction and wear test. The tribological characteristics of the exoskeleton were investigated. Meanwhile, the wear morphology of the wear marks was observed by field emission scanning electron microscopy. The test result showed that its head and chest exoskeleton contain abundant calcium, and most of them are present in a form of amorphous structure and with a small amount of calcium carbonate. The surface of head and chest exoskeleton had a concave and convex hull bristle microstructure. Its exoskeleton was composed of upper epidermis, outer epidermis and inner epidermis. The upper epidermis was made up of thin waxy layers. Calcium salt deposits and crustacean protein fibers constituted the outer and inner epidermis, and the outer epidermis and the inner epidermis were in the form of twistedplywood. The needle-like calcium salt was unevenly distributed in a spiral splint, similar to a bone structure. The hardness of the exoskeleton was 0.503 GPa and the elastic modulus was 18.019 GPa. The twistedplywood had good scalability. After the load was unloaded, the twistedplywood could be well restored. There were many abrasive grains in the furrow at the wear location of the specimen. This showed that the friction behavior is abrasive wear. The friction factor showed a leaping change, the minimum friction factor was less than 0.1, and the maximum value was around 0.8. Many pores were distributed over the calcium salt deposits and the twisted-plywood. The main function of these pores was to deliver nutrients. When the Si3N4 ceramic ball and the exoskeleton rubbed against each other, the continuous sliding friction behavior was interrupted and mitigated by these pores. As the sliding friction behavior continued, the chitin in the spiral plywood was quickly worn away. The needle-like calcium salt was exposed to the friction surface. A non-smooth characteristic of the wear surface geometry was formed on the friction interface. Small free abrasive particles couldeasily roll on the non-smooth surface with less resistance. Therefore, the friction was reduced and the friction factor showed a jumping change. This research can provide a bio-inspired basis for the innovative design of agricultural composite materials and anti-friction surface of soil-engaging components. In addition, the experiment data can provide theoretical basis for the study of the tribology properties of soil animal exoskeleton in the future by observing the microstructure and analyzing the friction properties.

       

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