高自成, 赵凯杰, 李立君, 庞国友, 王晓晨. 悬挂振动式油茶果采摘执行机构设计与试验[J]. 农业工程学报, 2019, 35(21): 9-17. DOI: 10.11975/j.issn.1002-6819.2019.21.002
    引用本文: 高自成, 赵凯杰, 李立君, 庞国友, 王晓晨. 悬挂振动式油茶果采摘执行机构设计与试验[J]. 农业工程学报, 2019, 35(21): 9-17. DOI: 10.11975/j.issn.1002-6819.2019.21.002
    Gao Zicheng, Zhao Kaijie, Li Lijun, Pang Guoyou, Wang Xiaochen. Design and experiment of suspended vibratory actuator for picking Camellia Olerfera fruits[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(21): 9-17. DOI: 10.11975/j.issn.1002-6819.2019.21.002
    Citation: Gao Zicheng, Zhao Kaijie, Li Lijun, Pang Guoyou, Wang Xiaochen. Design and experiment of suspended vibratory actuator for picking Camellia Olerfera fruits[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2019, 35(21): 9-17. DOI: 10.11975/j.issn.1002-6819.2019.21.002

    悬挂振动式油茶果采摘执行机构设计与试验

    Design and experiment of suspended vibratory actuator for picking Camellia Olerfera fruits

    • 摘要: 为促进油茶果产业的健康发展,提高油茶果采摘效率,降低成本,该文设计了一款悬挂振动式油茶果采摘机。在分析采摘执行机构的机构组成和工作原理的基础上,建立了采摘执行机构-油茶果采收动力学模型,得出了该系统稳态响应下的振幅表达式以及影响因素。通过对油茶树实地尺寸测量,对油茶树进行三维建模,利用ANSYS对油茶树建立柔性体模型,运用ANSYS和ADAMS对采摘执行机构-油茶树采摘系统进行刚柔耦合仿真分析,得到侧枝加速度与夹持高度和频率之间的关系以及果树夹持位置的运动轨迹,分析表明,果树在受到双偏心块式激励时,侧枝加速度呈周期性变化,夹持位置做往复直线运动,和采收动力学模型分析一致。利用油茶果采摘机进行采摘试验,试验结果表明,激振频率和夹持高度对树干振幅有影响,落果率和落花率随着采摘频率增加而增加,落果率随着加持高度增加而增加,落花率随着夹持高度增加而减小,在15 Hz和夹持高度1 300 mm时,能得到较高的落果率和较低的落花率,分别为95.1%和4.8%。

       

      Abstract: Abstract:A suspended vibratory actuator for removing camellia fruits from a plant was designed to improve the picking efficiency while reduce the cost. This present picking actuator mainly comprised a vibratory head device for clamping a fruit plant, and a column mechanism for controlling the vibratory head. The column mechanism can make the rotation and lifting of the vibratory head, and consequently the vibratory head can hold the fruit tree while generate an exciting force. A double eccentric structure was used for the excitation mechanism, and a hydraulic cylinder as an actuator was used for the clamping mechanism. A harvesting dynamics model combined the picking actuator and the camellia oleifera tree was established to obtain the amplitude expression and influencing factors of the system under the steady-state response. The simulated results showed that there was a periodical change in the displacement, velocity and acceleration of the fruit tree, whereas the amplitude and phase angle depended on the system itself regardless of the initial conditions. The three-dimensional modeling using ANSYS method was also established to create a flexible body model of the camellia oleifera tree according to the field measurement. The ANSYS and ADAMS software were used to systematically analyze the rigid-flexible coupling mechanism of the picking actuator-chamber tree. The picking frequency in this simulation was 12 and 15 Hz while the clamping height was 1 300, 1 000 and 700 mm, respectively. The acceleration curve of the side branch was used to obtain the movement track of the fruit tree clamping position, and the relationship between the acceleration of the side branch and the clamping height/frequency. The obtained results showed that there was a periodical change in the acceleration of the side branch, whereas there was a reciprocating linear motion in the clamping position, when the fruit tree was excited by the double eccentric mass. The speed of the side bracket increased with the increase of the clamping height and the frequency. When the picking frequency was 15 Hz and the clamping height was 1 300 mm, the maximum acceleration of the side branch was 2.84×105 m/s2. This finding inferred that the picking actuator showed good feasibility. The tea picking machine was also used for the field picking test to verify the simulated results. The experimental results using the range analysis method demonstrated that the fruit-drop rate and the flower-drop rate increased with the increase of the picking frequency, and the fruit-drop rate increased with the increase of the height of the buck, whereas the flower-drop rate decreased with the increase of the grip height. The high fruit-drop rate of 95.1% and the low flower-drop rate of 4.8% were achieved when the frequency was 15 Hz and the clamping height was 1 300 mm.

       

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