李明智, 陈海泉, 刘鹰, 张光发, 孙玉清. 扇贝苗规格识别与计数装置优化设计与试验[J]. 农业工程学报, 2021, 37(3): 37-46. DOI: 10.11975/j.issn.1002-6819.2021.03.005
    引用本文: 李明智, 陈海泉, 刘鹰, 张光发, 孙玉清. 扇贝苗规格识别与计数装置优化设计与试验[J]. 农业工程学报, 2021, 37(3): 37-46. DOI: 10.11975/j.issn.1002-6819.2021.03.005
    Li Mingzhi, Chen Haiquan, Liu Ying, Zhang Guangfa, Sun Yuqing. Optimization design and experiments of specification identification and counting device for scallop seedlings[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(3): 37-46. DOI: 10.11975/j.issn.1002-6819.2021.03.005
    Citation: Li Mingzhi, Chen Haiquan, Liu Ying, Zhang Guangfa, Sun Yuqing. Optimization design and experiments of specification identification and counting device for scallop seedlings[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(3): 37-46. DOI: 10.11975/j.issn.1002-6819.2021.03.005

    扇贝苗规格识别与计数装置优化设计与试验

    Optimization design and experiments of specification identification and counting device for scallop seedlings

    • 摘要: 扇贝苗底播前的关键环节是规格识别与计数,而目前底播前贝苗的规格识别与计数作业仍以人工为主,部分机械装置操作要求较高。该研究在筛网式扇贝苗分级计数装置的基础上,结合扇贝苗的生物学特征,优化设计了贝苗活体识别与初级排队装置、贝苗差速排队传送装置、贝苗下落导向机构等关键装置,并基于光电传感技术设计了贝苗高速运动状态下的规格识别与计数同步检测系统。通过正交试验对影响贝苗规格识别与计数准确性的因素进行优化与试验,确定装置的最佳工艺参数为下落导向机构与传送带的水平间距25 mm,传送装置线速度0.5 m/s,识别系统设定的贝苗垂直通过传感器的时间25 ms。生产性试验以作业效率、贝苗规格识别与计数偏差率作为评价指标,试验结果表明,与人工作业相比,优化后的贝苗规格识别与计数装置的平均偏差率为4.02%,较改造前筛网式分级计数装置的平均偏差率降低了约0.445%;优化后装置的作业效率为345.05只/(min·人),较人工作业提高了5.44倍,较装置优化前提高了0.92倍。作业性能符合扇贝底播增养殖产业发展需求,对其他贝类规格识别与计数装置的研发具有参考价值。

       

      Abstract: Identification and counting of specifications are essential to the scallop seedlings before sowing in aquaculture production. Mechanized sowing has become necessary to identify the scallop seedlings with high activity, thereby culturing them in a more sustainable and less harmful environment. In this study, anew automatic device was designed for reasonable specification identification and counting with high efficiency in the scallop seedling. An investigation was made to analyze the system of bottom sowing culture for the seedling of scallop (Patinopectenyessoensis) in Dalian, China. A comparison test was also performed on the island of Changshan, where the scallop seedlings were collected. The specification range of scallop seedling was 20-40 mm in the experiment, where the grading specifications of scallop were set: <25 mm, 25-30 mm, and ≥30 mm. There were two phases for each experiment. In the first phase, an orthogonal experiment was used to analyze the critical influencing factors of specification identification and counting accuracy, and to determine the optimum technological parameters for scallop seedling. In the second phase, the field tests in the actual production situation lasted for 15 d (from October 16th to October 30th, 2019), and 24 groups of comparative tests were conducted. Each group of the test was repeated by 3 times. Specification identification and counting tests were completed by manual labor and machine, respectively. The statistical deviation rate of scallop seedling was calculated at the end of each test, including the total number of workers, and the total time. The optimal technological parameters were achieved for the specification identification and counting device, where the speed of vibration motor was 2 100 r/min, the adjustable exit size of scallop was 50 mm×20 mm, the width limit of the primary queuing guide was 55 mm, the angles of baffle were 45°and 30°, the linear velocity was 0.5 m/s, the vertical distance between sensor and conveyor was 50 mm, the horizontal distance between guide mechanism and conveyor was 25 mm, and the time interval was 25 ms set by the system for the scallop seedling to vertically pass the sensor. In this case, the best accuracy was gained for the specification identification and counting, where the average deviation rate was 3.72%. The influence order of each factor on the average statistical deviation rate of scallop seedling was as follows: the time interval set by the system for the scallop seedling to vertically pass the sensor, the linear velocity, and the vertical distance between sensor and conveyor. The results of comparison tests in actual production showed that the deviation rates were 3.67%-4.65% for the specification identification and counting between mechanical and manual manner, where the average deviation rate was 4.02%. There was no significant difference in the deviation rates of specification identification and counting statistics between mechanical and manual manner (P>0.05). Compared with the screen grading and counting device of scallop seedling before optimization, the statistical deviation rate was reduced by about 0.445%, showing better accuracy and stability in the optimized device. The optimized device of specification identification and counting for the scallop seedling was 5.44 times higher than manual operation, and 0.92 times higher than the screen device of scallop seedling grading and counting. It demonstrates that this device has high efficiency to meet the development needs of the green industry. These findings can support mechanized sowing techniques for the reproductive status of scallop seedling in the aquaculture industry.

       

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