叶大鹏, 崔蕴涵, 翁海勇, 郭茂成, 林颖轩, 何金成. 莲子间歇式微波分段变功率真空干燥方法[J]. 农业工程学报, 2021, 37(8): 288-295. DOI: 10.11975/j.issn.1002-6819.2021.08.033
    引用本文: 叶大鹏, 崔蕴涵, 翁海勇, 郭茂成, 林颖轩, 何金成. 莲子间歇式微波分段变功率真空干燥方法[J]. 农业工程学报, 2021, 37(8): 288-295. DOI: 10.11975/j.issn.1002-6819.2021.08.033
    Ye Dapeng, Cui Yunhan, Weng Haiyong, Guo Maocheng, Lin Yingxuan, He Jincheng. Lotus seed drying by intermittent phased varying power microwave under vacuum[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(8): 288-295. DOI: 10.11975/j.issn.1002-6819.2021.08.033
    Citation: Ye Dapeng, Cui Yunhan, Weng Haiyong, Guo Maocheng, Lin Yingxuan, He Jincheng. Lotus seed drying by intermittent phased varying power microwave under vacuum[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(8): 288-295. DOI: 10.11975/j.issn.1002-6819.2021.08.033

    莲子间歇式微波分段变功率真空干燥方法

    Lotus seed drying by intermittent phased varying power microwave under vacuum

    • 摘要: 目前莲子干燥仍以传统热风干燥为主,该方式不仅能耗高,耗时长,且莲子品质不佳,严重制约了莲子产业的高质量发展。为了提高莲子干燥品质、缩短干燥时间和降低能耗,该研究比较了间歇式微波恒定功率和微波分段变功率两种微波真空干燥法,分析了微波功率、干燥时间对莲子干燥特性影响。研究结果表明,间歇式微波分段变功率真空干燥较佳工艺参数为:真空度0.1 MPa,微波工作间歇方式为1.5 min-开/1.5 min-关,干燥过程分两个阶段进行,第一阶段在微波功率1 600 W条件下共工作3 min,间歇3 min,第二阶段在微波功率1 200 W条件下共工作3 min,间歇3 min。在此条件下,莲子主要营养成分中淀粉含量43.43 g/100 g,与恒定微波功率真空干燥(40.83~43.80 g/100 g)和传统热风干燥(42.73 g/100 g)效果相当;蛋白质含量为19.37 g/100g,高于恒定微波功率真空干燥(18.17~18.67 g/100 g)与热风干燥(18.57 g/100 g);膳食纤维含量为14.60 g/100 g,是热风干燥(6.94 g/100 g)的2.10倍,具有显著性差异(P<0.05),与恒定微波功率真空干燥(11.03~14.70 g/100 g)无明显差异(P>0.05);单位质量干燥能耗为7 848 kJ/kg,相较于传统热风干燥(465 012 kJ/kg)和恒定微波功率真空干燥(10 440~15 012 kJ/kg),干燥时间缩短,能耗降低。研究结果为莲子的加工生产提供理论支持。

       

      Abstract: Abstract: Lotus seeds are widely serving as functional food and Chinese herbal medicine, due mainly to their high nutritional value rich in protein, starch, and dietary fiber. Nevertheless, drying has been an important but weak link in the processing of lotus seeds. Microwave drying has generally been used in the drying of fruits and vegetables, showing high efficiency, energy saving, high product quality, and automatic control. Currently, the constant power microwave easy to operate and control is therefore commonly used to dry most of food, but the treated food is easy to be over-dried or burned. Correspondingly, the original nutrients can be reduced, due to the high speed of heat and mass transfer generated in the late drying stage of constant power microwave. Great efforts have also been made on microwave vacuum microwave drying to greatly maintain quality appearance of food. However, the commonly-used hot air drying consumes high energy to dry fresh lotus seeds with low efficiency, often failing to gain high quality. In this study, two intermittent microwave vacuum dryings were designed to improve the quality of dried lotus seeds, including constant and stage-varying power microwave drying. A systematic investigation was implemented to optimize the drying parameters of vacuum degree and microwave intermission mode, as well as the impact on drying characteristics. Additionally, traditional hot air drying was also introduced as a reference. The results demonstrated that the stage-varying power microwave drying performed much better than the traditional hot air drying and constant power microwave drying. The optimal drying parameters were achieved for the stage-varying power microwave drying with a vacuum degree of 0.1 MPa, and a microwave intermission mode of 1.5 min-on /1.5 min-off. Two stages were contained to obtain a safe water content of lotus seeds, where the first stage worked for 3 min under the microwave power of 1 600 W, and the second stage worked for 3 min under the microwave power of 1 200 W. Specifically, the concentrations of starch were 43.43 g/100g and 42.73 g/100g within lotus seeds for the hot air drying and stages-varying power microwave drying, respectively, indicating an insignificant difference between them. But there was a significant difference in the concentration of protein and crude fibers within lotus seeds under two drying. The concentration of protein in lotus seeds using stage-varying power microwave (19.37 g/100g) was higher than that of hot air drying (18.57 g/100g). More importantly, the crude fibers within lotus seeds using stage-varying power microwave drying (14.60 g/100g) remained much higher than those using hot air drying (6.94 g/100g), increasing as high as 2.1 times. The external quality of lotus seeds was also better under the stage-varying power microwave drying. Additionally, the drying time was greatly shortened with an energy consumption of 7 848 kJ/kg, compared with hot air drying (465 012 kJ/kg). It inferred that the stage-varying power microwave drying gained a better quality of dried lotus seeds with less energy consumption. The presented findings can provide a potential guideline for drying and processing of lotus seeds.

       

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