马志豪, 刘瑜娜, 董永超, 王旭东, 吴士清. 小功率非道路用柴油机燃烧过程优化与降噪[J]. 农业工程学报, 2021, 37(15): 40-46. DOI: 10.11975/j.issn.1002-6819.2021.15.005
    引用本文: 马志豪, 刘瑜娜, 董永超, 王旭东, 吴士清. 小功率非道路用柴油机燃烧过程优化与降噪[J]. 农业工程学报, 2021, 37(15): 40-46. DOI: 10.11975/j.issn.1002-6819.2021.15.005
    Ma Zhihao, Liu Yuna, Dong Yongchao, Wang Xudong, Wu Shiqing. Optimization of combustion process and noise reduction of a low power non-road diesel engine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(15): 40-46. DOI: 10.11975/j.issn.1002-6819.2021.15.005
    Citation: Ma Zhihao, Liu Yuna, Dong Yongchao, Wang Xudong, Wu Shiqing. Optimization of combustion process and noise reduction of a low power non-road diesel engine[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(15): 40-46. DOI: 10.11975/j.issn.1002-6819.2021.15.005

    小功率非道路用柴油机燃烧过程优化与降噪

    Optimization of combustion process and noise reduction of a low power non-road diesel engine

    • 摘要: 为了保证4D29G31非道路用柴油机动力性、经济性以及有害物排放等满足限值要求的同时,降低燃烧噪声和降低整机噪声,该研究对缸内燃烧过程进行优化。通过对油嘴凸出量、喷油嘴孔数、喷孔直径和涡流比优化匹配,改善缸内油气混合和燃烧过程;通过对动态供油提前角的优化,缩短滞燃期,进而抑制快速燃烧期内的燃烧速率和压力振荡。各参数优化匹配后,标定工况下柴油机的最高燃烧压力和压力升高率与原机相比分别下降了18%和44.9%,整机噪声降低了0.73 dB;最大扭矩工况下柴油机的最高燃烧压力和压力升高率与原机相比分别下降了39%和40%,整机噪声降低了1.07 dB。研究可为小功率非道路用柴油机通过缸内燃烧过程优化降低噪声提供技术参考。

       

      Abstract: Diesel engine has widely been used in the non-road mobile machinery industry, because of its considerable advantages in power, economy, and reliability. However, the working process of an diesel engine is rough, due mainly to the compression ignition operating mode Furthermore, the noise of the diesel engine cannot meet the requirements of living comfort. Therefore, it is highly necessary to reduce the noise of diesel engines. The noise of the internal combustion engine mainly includes aerodynamic, mechanical, and combustion noise. Combustion noise plays a leading role in the total noise of diesel engines, especially for direct injection diesel engines. Combustion noise is also closely related to the combustion process of internal combustion engines. The combustion noise is greater, as the combustion process is more intense in recent years. Fortunately, the noise can be reduced via the optimized parameters and tunable process. Therefore, the in-cylinder combustion process can also be optimized for the noise reduction of diesel engines. Since the pre-injection, exhaust gas recirculation (EGR), and turbocharging technologies cannot be widely used to reduce combustion noise for low power non-road diesel engines, due to the cost, structure, and application object. Therefore, the reasonable selection of parameters can make the matching of "fuel, air, and chamber" more perfect on the basis of existing low-power non-road diesel engine parts, thereby improving the combustion process in the cylinder. In this study, an optimization experiment was performed on the in-cylinder combustion of a diesel engine, in order to ensure the power performance, economy, NOx, and soot emissions of low power non-road machinery, while reducing the combustion noise in the diesel engine. A low-power non-road 4D29G31 diesel engine was used as an original engine. The optimization was made on the nozzle protrusion, nozzle hole number, nozzle hole diameter, and swirl ratio. The "fuel, air, and chamber" achieved the best matching state to improve the fuel-air mixing, the combustion in cylinder, and performance of diesel engine. The dynamic fuel supply advance angle was optimized to shorter the ignition delay time. The combustion rate and pressure oscillations were then be suppressed during the rapid combustion period. The maximum combustion pressure and the rising rate of the diesel engine under the rated condition were reduced by 18% and 44.9% after optimization, respectively, where the noise of the engine was reduced by 0.73 dB, compared with the original engine. The maximum combustion pressure and the rising rate of the diesel engine were reduced by 39% and 40% under the maximum torque condition, respectively, where the noise of the engine was reduced by 1.07 dB than before. It demonstrated that the combustion noise was reduced significantly in the whole diesel engine after optimization. At the same time, the economy and emission performance of diesel engines reached optimal in a low-power non-road diesel engine.

       

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