王方艳, 张钦, 张振宇, 黄新平. 梳齿式甜菜清缨切顶机研制[J]. 农业工程学报, 2021, 37(4): 69-79. DOI: 10.11975/j.issn.1002-6819.2021.4.009
    引用本文: 王方艳, 张钦, 张振宇, 黄新平. 梳齿式甜菜清缨切顶机研制[J]. 农业工程学报, 2021, 37(4): 69-79. DOI: 10.11975/j.issn.1002-6819.2021.4.009
    Wang Fangyan, Zhang Qin, Zhang Zhenyu, Huang Xinping. Development of comb type leaves clearing and top cutting machine for beets[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(4): 69-79. DOI: 10.11975/j.issn.1002-6819.2021.4.009
    Citation: Wang Fangyan, Zhang Qin, Zhang Zhenyu, Huang Xinping. Development of comb type leaves clearing and top cutting machine for beets[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2021, 37(4): 69-79. DOI: 10.11975/j.issn.1002-6819.2021.4.009

    梳齿式甜菜清缨切顶机研制

    Development of comb type leaves clearing and top cutting machine for beets

    • 摘要: 针对现有甜菜切顶机存在切顶效果差和损伤率高的问题,该研究设计了一种梳齿式甜菜清缨切顶机,采用缨叶清理装置与梳齿式切顶装置配合作业,并分析了关键部件的力学与运动学特性。以前进速度、清缨辊转速、扭簧扭矩为试验因素进行二次正交旋转组合试验,获取梳齿式甜菜清缨切顶机的优化工作参数。试验结果表明:各因素对切顶合格率影响显著性从大到小为前进速度、清缨辊转速和扭簧扭矩,对损伤率影响显著性从大到小为清缨辊转速、扭簧力和前进速度。优化参数组合为前进速度1.30 m/s、清缨辊转速732 r/min、扭簧扭矩为9.45 N·m,此时切顶合格率为94.89%、甜菜损伤率为2.54%。田间试验结果表明,各指标的试验结果与理论优化结果的相对误差均小于2%,可以有效指导实际生产作业,研究结果可为同类机型的优化设计和作业参数设定提供参考。

       

      Abstract: Abstract: A current clearing-top cutter machine for the beet leaf has presented a low cutting efficiency but high damage rate in the Chinese sugar-beet industry. In this study, a new comb-tooth cutter machine was developed for the top of beet leaf with a high pass rate of cutting top and a low breakage rate. Key parameters were determined to analyze the motion characteristics and working mechanism of the leaf and top cutter. Two kinds of special blades were used to improve the working efficiency of this machine. A parallel four-bar profiling mechanism with the comb teeth was adopted to flatly cut the top leaves of beet. As such, the profiling system enhanced the pass ability of beets and reduced the damage rate to sugar beets. The structural and performance parameters of the machine were optimized via a series of theoretical analyses according to the planting and growth characteristics of sugar beets. There was the trochoid for the motion tracking after the synthesis of any point on the tip of the knife, where the minimum speed of the knife roller was optimized to 490.3 r/min. The optimal structural parameters of the machine were also achieved, such as the clear leaf strips and leaves knife. Specifically, the leaves knife was made of a 65Mn steel plate, where the working length was 172 mm, the width was 48 mm, and the thickness was 4 mm. The oblique cutting edge of tangential cutting edge contributed to the cutting of stem seedlings, where the blade angle was 25 °. The structural parameters of clear leaf strips were obtained, where the thickness was 5 mm, the lower width was 55 mm, the upper width was 42 mm, and the length was 212 mm. A trial test was utilized to determine the parameters of the cutter top knife, ??0=6.5°, ??1=13°, ??2=6.5°. The length of the profiling rod was 320 mm, and the total profiling amount was 120 mm, indicating a standard guarantee on the specific requirements of the profiling device. The inclination angle was set to be 16.5°-19.0°. The spacing of the tooth plate was set at 40 mm, and the working width was 160 mm, according to the diameter range of the green beet head. The experimental design of the central composite was carried out to select three working parameters influencing the pass rate of cut top and damage rate of beets. A three-factor three-level orthogonal regression test was also conducted. The experimental field was set, where the moisture content of inter-loam soil was 24.2%, the hardness was 1 175 kPa, the bulk density of soil was 1.03 g/cm3, and the row spacing of sugar beet planting was 650 mm. A regression analysis was performed on the Design-expert software to determine the cutting and damage rate of beets, as well as the significance level of each factor. Consequently, a regression equation was obtained according to the contribution rate of factors. In Design-expert, the orthogonal rotation was designed to analyze the experimental data, then evaluate the significant relationship between each factor and evaluation index, and finally establish a mathematical regression model for the most optimal weight distribution according to the optimization index Y1: Y2 = 1:1. An excellent combination of parameters for the top cutter machine was a forward speed of 1.30 m/s, where the speed of the active sprocket was 732 r/min, and the torque of the torsion spring was 9.45 N·m. The best working parameters were the cutting qualification rate of 94.89 %, and the beet damage rate of 2.54 %. The proposed comb-tooth flat cutting and topping machine can provide a sound reference for the theoretical design and experimental verification in the potential topping machine of sugar beet leaves in mechanized agriculture.

       

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