姜万录, 岳毅, 张淑清, 马骏, 马歆宇, 邹佳运. 基于特征迁移学习的变工况下轴向柱塞泵故障诊断[J]. 农业工程学报, 2022, 38(5): 45-55. DOI: 10.11975/j.issn.1002-6819.2022.05.006
    引用本文: 姜万录, 岳毅, 张淑清, 马骏, 马歆宇, 邹佳运. 基于特征迁移学习的变工况下轴向柱塞泵故障诊断[J]. 农业工程学报, 2022, 38(5): 45-55. DOI: 10.11975/j.issn.1002-6819.2022.05.006
    Jiang Wanlu, Yue Yi, Zhang Shuqing, Ma Jun, Ma Xinyu, Zou Jiayun. Axial piston pump fault diagnosis under variable working conditions based on feature transfer learning[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(5): 45-55. DOI: 10.11975/j.issn.1002-6819.2022.05.006
    Citation: Jiang Wanlu, Yue Yi, Zhang Shuqing, Ma Jun, Ma Xinyu, Zou Jiayun. Axial piston pump fault diagnosis under variable working conditions based on feature transfer learning[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(5): 45-55. DOI: 10.11975/j.issn.1002-6819.2022.05.006

    基于特征迁移学习的变工况下轴向柱塞泵故障诊断

    Axial piston pump fault diagnosis under variable working conditions based on feature transfer learning

    • 摘要: 不同工况下的轴向柱塞泵故障数据存在分布差异,现有的基于特征迁移学习的变工况故障诊断方法大多只通过单个传感器信号进行分析,具有一定的局限性和片面性。为了利用多传感器信号提高变工况下轴向柱塞泵故障诊断的性能,该研究提出一种耦合分类器子空间嵌入分布自适应(Subspace Embedded Distribution Adaptation with Coupled Classifiers, SEDACC)方法。该方法利用多传感器信号的频谱数据构造主要数据集和辅助数据集,通过子空间对齐(Subspace Alignment, SA)方法将源域和目标域的主要数据投影到公共子空间中,并采用加权条件最大均值差异(Weighted Conditional Maximum Mean Discrepancy, WCMMD)作为度量进行特征分布的适配。同时,基于结构风险最小化(Structural Risk Minimization, SRM)准则在源域标签数据上学习主分类器,根据主分类器对于目标域的预测结果在目标域辅助数据上学习辅助分类器。通过交替和迭代策略不断优化分类器参数,最后对二者进行加权融合得到最终的诊断模型。通过轴向柱塞泵变工况故障诊断试验进行验证,结果表明,当以垂直于端盖的z方向振动信号为主要数据并使用声音信号(或以平行于端盖的x方向的振动信号)作为辅助数据时,SEDACC方法在6种迁移任务中的平均准确率为99.88%(99.46%),高于其他方法。此外,所提方法在目标工况样本稀少的情况下仍具有较高的诊断精度,当目标域和源域样本数比值为0.2时,6种迁移任务的平均准确率达到92.66%。研究结果可为更完备与准确的机械故障诊断提供参考。

       

      Abstract: Fault data can always be varied with the working conditions of the axial piston pump. It is necessary to monitor the distributions of fault data for accurate fault diagnosis. Much effort has been made on fault diagnosis using transfer learning. But, most signals are collected using a single sensor with one specific function and measurement range. The all-around signals are still lacking for the operating state of the equipment from various aspects. In this study, a subspace embedded distribution adaptation with coupled classifiers (SEDACC) method was proposed to improve the fault diagnosis performance of the axial piston pump under variable working conditions. The multiple sensors were first used to collect the time-domain signalsand then convert them into the frequency spectrum data by fast Fourier transform (FFT). The main and auxiliary datasets were then constructed, where the spectrum data usually presented the high dimensions with redundant information. A subspace alignment (SA) was used to project the main data of the source domain and the target domain into a common subspace. As such, the dimension reduction was realized for the less discrepancy of marginal probability distribution between the main data in the two domains. A principal component analysis (PCA) was directly used for the dimensionality reduction in the auxiliary data in the target domain. The weighted conditional maximum mean discrepancy (WCMMD) was used as a metric standard to adapt the conditional distribution for the low dimensional feature of the main data in both domains. Furthermore, the WCMMD provided the different weights to the different categories in the process of adaptation, particularly different from the conditional maximum mean discrepancy (CMMD). A structural risk minimization (SRM) was selected as a main classifier to learn from the labelled data in the source domain. Meanwhile, an auxiliary classifier was learned from the auxiliary data in the target domain, according to the prediction from the main classifier. A weighted fusion of two classifiers was performed to obtain the final diagnosis after the continuous optimization of the classifier parameters using alternate and iterative strategies. The SEDACC fully realized the decision level fusion of multiple sensor information. The fault diagnosis experiment was conducted to adjust the outlet pressure of the axial piston pump under three working conditions of 5, 10, and 15 MPa. The signal acquisition was implemented using three mutually and vertically arranged vibration acceleration sensors (x, y, and z direction acceleration sensor) and a sound level meter. The z-direction vibration signal was then used to construct the main dataset, while the x-direction vibration signal or sound signal was for the auxiliary dataset. A higher recognition accuracy was achieved than before, particularly when there were only a few samples under the target working condition, indicating that the proposed SEDACC greatly improved the fault diagnosis performance under variable working conditions.

       

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