史赵建, 胡新中, 李亮, 刘玲, 雷洋. 小麦面条和面过程不同阶段面絮的划分与自动识别[J]. 农业工程学报, 2022, 38(5): 279-287. DOI: 10.11975/j.issn.1002-6819.2022.05.033
    引用本文: 史赵建, 胡新中, 李亮, 刘玲, 雷洋. 小麦面条和面过程不同阶段面絮的划分与自动识别[J]. 农业工程学报, 2022, 38(5): 279-287. DOI: 10.11975/j.issn.1002-6819.2022.05.033
    Shi Zhaojian, Hu Xinzhong, Li Liang, Liu Ling, Lei Yang. Classification and automated identification of dough crumbs at different stages of the wheat noodles mixing process[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(5): 279-287. DOI: 10.11975/j.issn.1002-6819.2022.05.033
    Citation: Shi Zhaojian, Hu Xinzhong, Li Liang, Liu Ling, Lei Yang. Classification and automated identification of dough crumbs at different stages of the wheat noodles mixing process[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(5): 279-287. DOI: 10.11975/j.issn.1002-6819.2022.05.033

    小麦面条和面过程不同阶段面絮的划分与自动识别

    Classification and automated identification of dough crumbs at different stages of the wheat noodles mixing process

    • 摘要: 和面是小麦面条加工过程中重要的一道工序,主要依据人工经验判断和面终点,缺少基于客观分析的自动化评价方法。为了实现和面过程的自动化,该研究依据小麦面条和面过程中面絮颗粒宏观状态,通过面絮状态图像的数据分析,并且从面条质构、水分状态及分布、蛋白质分子特性及微观结构揭示和面阶段划分的依据。结果表明,和面过程可以划分为初始面粉(阶段1)、润湿黏连(阶段2)、聚集成形(阶段3)、破裂分散(阶段4)和稳定平衡(阶段5)5个阶段,阶段5占和面总时间的50%左右;从阶段2到稳定平衡阶段初期(阶段5-1),面片的硬度、弹性和咀嚼性逐渐增加并达到最大,在稳定平衡阶段中后期(阶段5-2、5-3),面片硬度等指标数值下降;低场核磁共振与核磁共振成像分析结果表明,阶段2的水分自由度高,和面过程加速了水分在固、液、气三相之间的交换,并在阶段5达到稳定;所有和面阶段中氢键、离子键的强度明显低于疏水相互作用的强度,游离巯基含量在阶段5-2、5-3逐渐降低至稳定,二硫键含量在此阶段逐渐增多并保持稳定,蛋白质实现充分交联,决定了面条微观结构和宏观状态。构建基于深度学习的Transfer-ResNet50网络模型,实现和面阶段面絮图像的自动识别,模型识别准确率达98.5%,具有良好的可靠性,可以实现和面终点的自动判断。综上所述,面絮宏观颗粒状态可以作为和面过程划分的可靠依据,深度学习也为小麦面条和面过程自动控制提供新的思路。

       

      Abstract: Dough mixing is one of the indispensable steps in the preparation of wheat noodles. Conventional processing depends mainly on empirical judgement to identify the end point of mixing. However, an automated evaluation is still lacking using artificial intelligence analysis. In this study, an automatically mixing was realized to prepare the wheat noodle. The mixing stages were divided to evaluate the macroscopic state of the dough crumbs during mixing. A big data analysis was performed on the dough crumbs images, then to determine the physicochemical properties of wheat noodles, including the texture properties, moisture distribution, protein molecular properties, and microstructure features. The results showed that the dough mixing was divided into five stages, including original flour (stage 1), flour wetting and adhesion (stage 2), crosslinking and formation (stage 3), breaking and dispersing (stage 4), and stable equilibrium (stage 5). Among them, the time of the stable equilibrium stage accounted for about 50% of the total dough mixing time. The hardness, springiness, and chewiness of the dough sheets gradually increased and then reached the highest from stage 2 to the beginning of the stable equilibrium stage (stage 5-1). The texture parameters decreased in the middle and late stages of the stable equilibrium stage(stages 5-2 and 5-3), such as the hardness of the dough sheets. The low field nuclear magnetic resonance (LF-NMR) and NMR imaging showed that the moisture degree of freedom was high during the wetting and adhesion stage. The reason was that the mixing process accelerated the exchange of moisture between the solid, liquid, and gas phases in the dough system, where the stability reached stage 5. The intensity of hydrogen bonds and ionic bonds in all mixing stages was significantly lower than that of hydrophobic interactions. In addition, the content of free sulfhydryl groups decreased to be stable at stages 5-2 and 5-3. The disulfide bonds content gradually increased and then tended to be stable in these stages, where the proteins were fully cross-linked. The fully cross-linked proteins were determined the microstructure and macroscopic state of the noodle. The Transfer-ResNet50 network model was established using deep learning to realize the automatic recognition of dough crumbs images at the different mixing stages. The recognition accuracy of the model was up to 98.5%, indicating excellent accuracy and reliability. The automatic judgment can be accurately implemented at the end point of the mixing process. In summary, the macroscopic particle state of the dough crumbs can be used for the division of the mixing process, and deep learning can provide new ideas for the automation of the dough process.

       

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