莫瀚宁, 李尚平, 邱辰, 马少春, 黄志民, 周敬辉. 刀盘轴向振动和切割参数对甘蔗收获机切割质量的影响[J]. 农业工程学报, 2022, 38(18): 62-71. DOI: 10.11975/j.issn.1002-6819.2022.18.007
    引用本文: 莫瀚宁, 李尚平, 邱辰, 马少春, 黄志民, 周敬辉. 刀盘轴向振动和切割参数对甘蔗收获机切割质量的影响[J]. 农业工程学报, 2022, 38(18): 62-71. DOI: 10.11975/j.issn.1002-6819.2022.18.007
    Mo Hanning, Li Shangping, Qiu Chen, Ma Shaochun, Huang Zhimin, Zhou Jinghui. Effects of the blade disk vibration in axial and cutting parameters on the cutting quality of sugarcane harvesters[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(18): 62-71. DOI: 10.11975/j.issn.1002-6819.2022.18.007
    Citation: Mo Hanning, Li Shangping, Qiu Chen, Ma Shaochun, Huang Zhimin, Zhou Jinghui. Effects of the blade disk vibration in axial and cutting parameters on the cutting quality of sugarcane harvesters[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(18): 62-71. DOI: 10.11975/j.issn.1002-6819.2022.18.007

    刀盘轴向振动和切割参数对甘蔗收获机切割质量的影响

    Effects of the blade disk vibration in axial and cutting parameters on the cutting quality of sugarcane harvesters

    • 摘要: 甘蔗切割质量差会导致宿根破头,造成第二年宿根发芽率降低,极大影响甘蔗产量和经济效益。该研究围绕刀盘轴向振动和切割参数对甘蔗收获机切割质量的影响开展研究,利用自主研发的甘蔗收获机试验平台进行砍蔗试验,以甘蔗的裂纹总数、最大裂纹深度、最大裂纹长度和宿根破头数作为评价指标,采用改进熵值法计算各指标的综合评价值,通过单因素试验、正交试验和二次回归正交旋转组合试验,分析以刀盘轴向振幅和频率表征的刀盘轴向振动以及刀盘转速、甘蔗收获机行走速度和刀盘倾角及其交互作用对甘蔗切割质量的影响。试验结果表明,甘蔗切割质量和刀盘轴向振幅以及频率之间呈线性负相关关系;刀盘轴向振幅和频率对甘蔗切割质量具有显著的影响,P值分别为0.002和0.035。刀盘转速、甘蔗收获机行走速度和刀盘倾角对甘蔗切割质量的影响不显著,P值都大于0.05。刀盘轴向振幅和频率的交互作用以及刀盘轴向振幅和刀盘转速的交互作用对甘蔗切割质量具有显著的影响,P值分别为0.045和0.036。其他因素交互作用对甘蔗切割质量的影响不显著,P值都大于0.05。对甘蔗切割质量影响的显著程度大小为刀盘轴向振幅、频率、甘蔗收获机行走速度、刀盘倾角、刀盘转速;刀盘轴向振幅和频率越大,甘蔗切割质量的综合评价值越大,切割质量越差;刀盘轴向振幅和刀盘转速同时增大,甘蔗切割质量的综合评价值增大,切割质量变差。用高速摄像机观察砍蔗过程发现,甘蔗需经历1次以上的切割才会被砍断,且不同的切入位置之间存在高度差。应采取减振措施降低切割系统的振幅,同时提高车架和切割系统的固有频率,避免出现共振现象。研究结果可为研发具有高切割质量的甘蔗收获机提供参考。

       

      Abstract: Abstract: Sugarcane Cutting Quality (SCQ) has been one of the most important limiting factors in a sugarcane harvester. The sugarcane ratoons can be broken to reduce the budding rate, thus leading to the sugarcane yield decrease in the subsequent year. It is an extremely serious threat to the sugarcane yield for cost-saving planting. This study aims to investigate the effects of axial blade disk vibration and cutting parameters on the cutting quality of sugarcane harvesters. A series of cutting tests were performed on a self-developed test platform of a sugarcane harvester. The SCQ evaluating indexes were selected as the number of sugarcane cracks, the crack thickness, the crack depth, and the number of sugarcanes with broken ratoons. Then, the Comprehensive sugarcane Cutting Quality Evaluating Value (CCQEV) was calculated with the four parameters through the improved entropy as the test index. A regressive equation was established using single-factor tests, the orthogonal test, and the quadratic regressive orthogonal rotary combination test. The axial blade disk vibration was characterized by the vibration amplitude, frequency, and rotation velocity of the blade disk, together with the moving velocity of the sugarcane harvester, the blade installing angle, and their interactions on the SCQ. The results showed that there were strong linear negative relationships between the SCQ and the axial blade disk vibration amplitude, the SCQ and the axial blade disk vibration frequency. The significance coefficients of the axial blade disk vibration amplitude and frequency were 0.002 and 0.035, respectively. There were significant effects on the SCQ. By contrast, the significance coefficients of the sugarcane harvester moving velocity, the blade disk rotation velocity, and the blade disk installing angle were greater than 0.05, indicating no significant effect on the SCQ. The significance coefficients were 0.045 and 0.036 for the interaction of the axial blade disk vibration amplitude and frequency, as well as that of the axial blade disk vibration amplitude and the blade disk rotation velocity, respectively, indicating the significant effects on the SCQ. The significance coefficients of other interactions were greater than 0.05, indicating no significant effect on the SCQ. The significance levels were ranked in the descending order of the axial blade disk vibration amplitude > frequency > the sugarcane harvester moving velocity > the blade disk rotation velocity > the blade disk installing angle. There was a specific interaction between the axial blade disk vibration amplitude and frequency and that between the axial blade disk vibration amplitude and the blade disk rotation velocity. The greater the axial blade disk vibration amplitude and frequency were, the greater the CCQEV was, and the worse the SCQ was. The greater the axial blade disk vibration amplitude and the blade disk rotation velocity were, the greater the CCQEV was, and the worse the SCQ was. Moreover, a high-speed camera was used to capture the sugarcane-cutting process. Several times of cutting rather than one time were implemented in the sugarcane harvester, due to the axial blade disk vibration. There was an outstanding height difference between the cut-in points. The significance levels of the axial blade disk vibration amplitude and frequency were higher than those of the rest. There was also some effect of the interaction between the axial blade disk vibration amplitude and frequency on the SCQ. Therefore, an analysis was made to clarify the influencing mechanisms of the axial blade disk vibration amplitude and frequency as well as their interaction with the SCQ from the angle of the multi-cutting process. The vibration amplitude of sugarcane harvesters decreased to improve the natural frequencies of the body frame, whereas, the cutting system of sugarcane harvesters increased to avoid the resonance phenomenon. This finding can provide a strong reference for the higher SCQ in sugarcane harvesters.

       

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