张俊, 刘奥胜, 李乐, 曹守启. 用于池塘养殖尾水处理的串联式旋流器水动力特性及分离效率[J]. 农业工程学报, 2022, 38(20): 49-58. DOI: 10.11975/j.issn.1002-6819.2022.20.006
    引用本文: 张俊, 刘奥胜, 李乐, 曹守启. 用于池塘养殖尾水处理的串联式旋流器水动力特性及分离效率[J]. 农业工程学报, 2022, 38(20): 49-58. DOI: 10.11975/j.issn.1002-6819.2022.20.006
    Zhang Jun, Liu Aosheng, Li Le, Cao Shouqi. Hydrodynamic characteristics and separation efficiency of the series cyclone separator for pond aquaculture tail water treatment[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(20): 49-58. DOI: 10.11975/j.issn.1002-6819.2022.20.006
    Citation: Zhang Jun, Liu Aosheng, Li Le, Cao Shouqi. Hydrodynamic characteristics and separation efficiency of the series cyclone separator for pond aquaculture tail water treatment[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(20): 49-58. DOI: 10.11975/j.issn.1002-6819.2022.20.006

    用于池塘养殖尾水处理的串联式旋流器水动力特性及分离效率

    Hydrodynamic characteristics and separation efficiency of the series cyclone separator for pond aquaculture tail water treatment

    • 摘要: 为了将多级旋流分离技术应用于池塘养殖尾水处理,并解决旋流器的水力停留时间短、分离效率低等问题,根据池塘养殖南美白对虾的尾水特点,结合工业标准150旋流分离器的结构参数,设计了一种串联式旋流分离器。该研究基于欧拉-拉格朗日方法,结合雷诺应力湍流模型与离散相模型,建立了串联式旋流分离器的三维两相内流场数值计算模型。在对比试验数据验证计算方法有效性和流场网格独立性的基础上,分析了进水口流量、锥角、颗粒粒径和密度等参数对旋流器的流场特征和分离效率的影响机制,并提出了多级"旋流+过滤"组合式池塘养殖尾水固液分离技术。研究表明:随着进水口流量在一定范围内增加,两级旋流器内流场的切向速度、轴向速度、分流比、压力降均增大,涡流强度增强,对于粒径为75 μm颗粒物的分离效率明显提高,而对于粒径为5 μm颗粒物的分离效率变化不显著;随着旋流器的锥角减小,水流阻力、压力降和分流比均降低,有助于增加颗粒物在旋流区的停留时间,从而提高其分离效率;随着颗粒物的密度和粒径增大,旋流器的分离效率提高,对粒径为75 μm沉淀物的分离效率可达80%,对同粒径悬浮物的分离效率约为60%,但对于粒径为5 μm的2类颗粒物而言,分离效率的差别较小,均低于30%。研究结果可为串联式旋流器的结构优化设计及其在池塘水产养殖尾水处理中的应用提供理论依据。

       

      Abstract: Abstract: To improve the yield and benefit of aquaculture, intensive aquaculture model with high stocking density and high feeding amount is generally adopted for pond culture. However, the residual bait and manure, chemicals, antibiotics and other pollutants generated during aquaculture into the water, causing great pollution of the surrounding environment, and even caused lake degradation, marine red tide and other adverse environmental pollution phenomena, resulting in a sharp decline in biodiversity, which has become a bottleneck limiting the sustainable development of China's aquaculture industry. Therefore, the pond aquaculture tailwater treatment equipment with small size, low cost and high efficiency is the key technology to be urgently solved in the aquaculture field. Cyclone separator is a centrifugal separation device, has the advantages of no energy consumption, small size, convenient assembly and disassembly, and is widely used in petrochemical industry, water sand separation, industrial sewage treatment and other fields. In order to apply multi-stage cyclone separation technology to purify pond aquaculture tailwater and solve the problems of short hydraulic retention time and low separation efficiency of cyclone separator, the series cyclone separator was designed. According to the wastewater characteristics of Penaeus vannamei cultured in ponds and referring to the structural parameters of industrial standard 150 cyclone separator. Based on Eulerian-Lagrangian method, combined with the Reynolds Stress Turbulence Model and the Discrete Phase (DPM) Model, a three-dimensional numerical simulation model of two-phase flow was established. On the basis of comparing the experimental data to verify the effectiveness of the numerical method and grid independence analysis, the influence mechanisms of inlet flow rate, cone angle, particle size and density on flow field characteristics and separation efficiency were analyzed, and a solid-liquid separation technology for pond aquaculture wastewater by multi-stage "swirl + filtration" was proposed. The results show that, at the same flow rate, the separation efficiency of the series cyclone separator is higher than the industrial standard 150 cyclone separator. With the increase of the inlet flow rate in a certain range, the tangential velocity, axial velocity, shunt ratio, pressure drop and turbulence intensity increase in flow fields of the series cyclone separator, and the separation efficiency of particles with size of 75 μm increases significantly, while the changes of 5 μm particles are not significant. When the flow rate is higher than 23.91 m3/h, the increase of separation efficiency is significantly reduced; With the cone angle of the cyclone separator decreases, the water flow resistance, pressure drop and split ratio decrease, which is helpful to increase the residence time of particles in the swirl zones and improve the separation efficiency. With the increase of particle density and size, the separation efficiency of the cyclone separator increases, the sediments with particle size of 75 μm reaches 80%, and suspensions with the same particle sizes are about 60%. However, the separation efficiencies of particles with 5 μm particle size are not significantly different, both are less than 30%. The research can provide a theoretical basis for the optimal design of cyclone separator and its application in pond aquaculture tailwater.

       

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