刘玉娟, 刘颜达, 赵阳, 吴文福, 姚路, 刘哲. 基于TDLAS的储粮二氧化碳激光检测系统研制[J]. 农业工程学报, 2022, 38(20): 250-256. DOI: 10.11975/j.issn.1002-6819.2022.20.028
    引用本文: 刘玉娟, 刘颜达, 赵阳, 吴文福, 姚路, 刘哲. 基于TDLAS的储粮二氧化碳激光检测系统研制[J]. 农业工程学报, 2022, 38(20): 250-256. DOI: 10.11975/j.issn.1002-6819.2022.20.028
    Liu Yujuan, LiuYanda, Zhao Yang, Wu Wenfu, Yao Lu, Liu Zhe. Development of the carbon dioxide laser detection system for grain storage based on TDLAS[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(20): 250-256. DOI: 10.11975/j.issn.1002-6819.2022.20.028
    Citation: Liu Yujuan, LiuYanda, Zhao Yang, Wu Wenfu, Yao Lu, Liu Zhe. Development of the carbon dioxide laser detection system for grain storage based on TDLAS[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2022, 38(20): 250-256. DOI: 10.11975/j.issn.1002-6819.2022.20.028

    基于TDLAS的储粮二氧化碳激光检测系统研制

    Development of the carbon dioxide laser detection system for grain storage based on TDLAS

    • 摘要: 储粮过程由微生物及害虫等组成的生物场与温度和湿度等构成的非生物场所造成的影响会降低粮食品质,影响粮食安全。储粮中二氧化碳浓度反应粮库生物场状况,是储粮生物场监测的重要指标。为实现储粮二氧化碳浓度高精度检测,该研究基于可调谐半导体激光吸收光谱(Tunable Diode Laser Absorption Spectroscopy,TDLAS)技术高灵敏度和快速响应的特点研制了一套储粮二氧化碳浓度现场检测系统,并建立了二氧化碳激光光谱分析与数据处理方法。基于便携式要求,系统采用紧凑型设计,集二氧化碳浓度、温度及湿度检测功能于一体,同时实现弱信号调理、二氧化碳浓度计算及生成多参数云图、水势图显示等功能。整机尺寸338 mm×251 mm×88 mm,室温条件下功耗小于1.3 W。试验结果显示:该检测系统能够长时间稳定工作,人机交互功能鲁棒性较好,对储粮二氧化碳浓度检测的响应时间小于20 s,线性误差小于1.2%,检测重复性为0.4%,检测精度为10 mg/m3,检测范围为 0~20 000 mg/m3,温度的检测范围为-40~120 ℃,湿度检测范围为0%~100%。在实仓检测中,不同工况环境下针对不同储藏条件下的玉米,储粮二氧化碳浓度检测的响应时间为15~18 s,温度的检测范围为25.6~26.8 ℃,湿度检测范围为43%~47%。结合多参数云图以及水势图显示分析等人机交互功能,能够全面反映粮仓生物场安全状况,对减少粮食仓储过程中因虫害霉变等造成的经济损失具有重要意义。

       

      Abstract: Abstract: During the grain storage process,microbes and all kinds of pests make up the biological field,The temperature and humidity of the grain stored in the granary constitute the abiotic field of the granary environment,the combined effects of biological and abiotic fields in granary will affect the stored grain and reduce its quality,and then affect the safety of grain storage in the grain depot. The concentration of carbon dioxide in grain storage reflects the condition of grain storage biological field and is an important index for monitoring grain storage biological field.In order to realize the high precision detection of carbon dioxide concentration of grain stored in grain depot,the study is based on Tunable Diode Laser Absorption Spectroscopy (TDLAS),the tunable semiconductor laser absorption spectroscopy is characterized by high sensitivity and fast response,a system for real-time detection of carbon dioxide concentration in grain storage was developed.In addition,the method of carbon dioxide laser spectrum analysis and data processing is also established.In order to achieve the portable requirements of the stored grain carbon dioxide detector,the carbon dioxide detection system is designed with a compact mechanism,the system can not only detect the carbon dioxide concentration of grain stored in the grain depot, but also detect the change of temperature and humidity, so that the detection of the three integrated.At the same time, the detection system designed in this study can also complete the conditioning of weak signals.Calculating carbon dioxide concentration,Finally generate multi-parameter cloud map, water potential map, etc.The volume of the carbon dioxide detector based on tunable semiconductor laser absorption spectroscopy is 338 mm×251 mm×88 mm,the power loss of the instrument is less than 1.3 W at room temperature.The test results show that:The carbon dioxide detection system can keep working steadily for long periods of time,the robustness of human-computer interaction function of the system is good, the response time of this instrument to the detection of carbon dioxide concentration in grain storage is less than 20 s. Its linear error is less than 1.2%,the detection repeatability was 0.4%,the detection accuracy of the carbon dioxide concentration of the instrument is 10 mg/m3, the detection range of the carbon dioxide concentration is 0-20 000 mg/m3.At the same time,the carbon dioxide detection system designed in this study has a temperature detection range of -40-120 ℃,the humidity detection range of the instrument is 0%-100%.In the solid warehouse inspection,The experimental results show that, The carbon dioxide detection system is designed for corn under different storage conditions under different working conditions, the response time of carbon dioxide concentration detection was 15-18 s, the temperature detection range was 25.6-26.8 ℃, and the humidity detection range was 43%-47%.Combined with the man-machine interaction function of multi-parameter cloud image and water potential diagram display analysis presented by the detection system,It can better reflect the biosafety situation of granary,Intelligent judgment of the safety of the stored grain and give reasonable suggestions based on the actual situation of grain storage. The carbon dioxide detection system is of great significance to reduce the economic losses caused by pests and mildew in the process of grain storage.

       

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