周燕,李鑫,董浩,等. 桑葚-紫薯复合冻干果块的制备工艺优化及品质评价[J]. 农业工程学报,2024,40(12):276-285. DOI: 10.11975/j.issn.1002-6819.202312080
    引用本文: 周燕,李鑫,董浩,等. 桑葚-紫薯复合冻干果块的制备工艺优化及品质评价[J]. 农业工程学报,2024,40(12):276-285. DOI: 10.11975/j.issn.1002-6819.202312080
    ZHOU Yan, LI Xin, DONG Hao, et al. Optimization of the production process and quality evaluation of mulberry-purple potato compound freeze-dried fruit blocks[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(12): 276-285. DOI: 10.11975/j.issn.1002-6819.202312080
    Citation: ZHOU Yan, LI Xin, DONG Hao, et al. Optimization of the production process and quality evaluation of mulberry-purple potato compound freeze-dried fruit blocks[J]. Transactions of the Chinese Society of Agricultural Engineering (Transactions of the CSAE), 2024, 40(12): 276-285. DOI: 10.11975/j.issn.1002-6819.202312080

    桑葚-紫薯复合冻干果块的制备工艺优化及品质评价

    Optimization of the production process and quality evaluation of mulberry-purple potato compound freeze-dried fruit blocks

    • 摘要: 传统冻干产品加工工艺技术含量低,产品配方、营养和口味单一,市场同质化现象严重,日渐无法满足消费者的需求。为增加市面上复合型果蔬冻干产品的多样性,丰富冻干产品的口感和营养价值,该研究以桑葚和紫薯为主要原料,采用真空冷冻干燥技术,使用Box-behnken结合综合评分法,探究了果胶、阿拉伯胶、麦芽糊精、果葡糖浆和柠檬酸添加量对桑葚-紫薯复合冻干果块综合评分的影响。结果表明,最佳制备工艺为:果胶添加量0.20%、麦芽糊精添加量8.00%、阿拉伯胶添加量0.20%、果葡糖浆添加量4.00%和柠檬酸添加量0.24%,综合评分为0.87分。工艺优化后的产品总体感官可接受度8.90分,比未添加辅料的复合冻干果块显著(P<0.05)提高了25.35%。同时,所得复合冻干果块具有良好的品质,其脆度、总黄酮含量、总花青素含量及铁离子还原能力分别显著(P<0.05)提高了80.53%、23.10%、11.36%和39.95%。研究结果可以为复合型冻干果蔬产品的发展提供一定的理论依据。

       

      Abstract: Lyophilized products have been limited to the formula options of a single product. It is also lacking in diversity in nutrition and taste. Alternatively, both mulberry and purple potato have been renowned for their sweet taste and rich content of anthocyanins and bioactive compounds. Specifically, the high starch content of purple potatoes can contribute significantly to the texture, color, nutrition, flavor, and overall quality of food products. In this study, the mulberry and purple potato were combined to increase the diversity of compound freeze-dried fruit and vegetable products on the market. The taste and nutritional value of freeze-dried products were also improved under the unique combination. Firstly, the mulberry and purple potato were mixed at a ratio of 3:7. The compound freeze-dried fruit block was prepared by vacuum freeze-drying. Furthermore, an initial single-factor test was conducted to determine the optimal quantities of five additives: pectin, maltodextrin, gum arabic, fructose syrup, and citric acid, in order to ensure the high quality, excellent taste, and robust nutrition of the mulberry and purple potato compound freeze-dried fruit block. A composite scoring system was established with the influencing factors, such as color difference, hardness, brittleness, and hygroscopic property. The composite score was optimized to enhance the quality of the compound freeze-dried fruit block. Consequently, the experimental factors were narrowed down to the specific ranges: pectin supplementation (0.15%, 0.20%, and 0.25%), maltodextrin supplementation (7.00%, 8.00%, and 9.00%), fructose syrup supplementation (3.00%, 4.00%, and 5.00%), and citric acid supplementation (0.15%, 0.20%, and 0.25%). Subsequently, a response surface optimization test was conducted with the composite score as the key response value. The results indicated that the optimal combination of parameters was obtained to prepare the compound freeze-dried fruit block: 0.20% pectin, 8% maltodextrin, 4% fructose syrup, 0.24% citric acid, and 0.2% gum arabic. This optimal formula was achieved in a composite score of 0.87. The sensory evaluation demonstrated that the overall sensory acceptability of products scored 8.90 points, which was 25.35% higher than that of the control group. The finished product also shared a significantly higher level of market appeal and consumer acceptance. In addition, the optimal products then exhibited remarkable improvements in the various qualities. Specifically, the fracturability was enhanced by 80.5%. The microstructure of the product was much smoother, denser, and more organized. In the contents of bioactive ingredients, the ascorbic acid, total phenol, total flavone, and total anthocyanin increased by 2.91%, 3.53%, 23.10%, and 11.36%, respectively. The antioxidant capacities were measured using DPPH, ABTS, and FRAP tests, which were elevated by 26.92%, 11.27%, and 39.95%, respectively. A higher quality was obtained than before. In summary, supplementary materials were added to effectively enhance the product quality of the compound freeze-dried fruit block. The findings enriched the taste and nutritional value of these products, particularly in the diversity of compound freeze-dried fruit and vegetable products on the market. The novel insights were then offered to develop the freeze-dried products.

       

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