勺链式大蒜播种机漏取种检测与补种装置设计及试验

    Design and experiment of missing seed detection and the reseeding device for spoon chain garlic seeders

    • 摘要: 针对勺链式大蒜播种机在取种过程中的漏取问题,该研究设计了一种以激光传感器、转勺式补种器、补种箱为核心的大蒜漏取种检测与补种装置,并搭建了试验台。利用漫反射激光传感器对取种情况进行检测,根据输出脉冲判断取种勺是否漏取种,设计了以STM32处理器、电磁离合器为核心的漏取种检测与补种控制系统。为得到取种勺漏取蒜种时的临界脉冲宽度,进行了取种勺遮挡脉冲获取试验,得到Ⅰ、Ⅱ、Ⅲ级金乡蒜种在正常提种速度范围内以不同姿态被取起时的脉冲范围。在0.09~0.15 m/s提种速度区间内,蒜种与种勺的最大脉冲宽度为440.6 ms、最小为121.6 ms;空勺时的脉冲宽度最大为87.9 ms、最小为53.3 ms,判断取种勺是否漏取蒜种的临界脉冲宽度定义为100 ms。为确定最佳补种时刻与控制脉冲宽度,实现精准投种,对取种与投种过程进行分析,在提种速度为0.12 m/s时,传感器检测到漏取种后延时625 ms电磁离合器通电工作,持续363 ms后电磁离合器断电停止工作,此时可保证蒜种正好落入导种筒内,完成补种。为验证系统整体性能,进行取补种试验。结果表明:针对不同提种速度,系统对漏取种检测的成功率均为100%,其中在0.12 m/s的提种速度下,经补种后金乡Ⅰ、Ⅱ、Ⅲ级蒜种播种成功率分别从90.13%、93.13%、95.88%提高至99.25%、99.75%、100%。研究结果为研制具有补种功能的勺链式大蒜播种机提供了理论依据及技术支撑。

       

      Abstract: Abstract: A leakage detection and supplemental inoculation device was designed to deal with the missing garlic seeds during extracting in a spoon-chain garlic seeder. The device included a laser sensor, a rotating spoon-type supplemental inoculation mechanism, and a supplemental inoculation box. Diffuse laser sensors were selected to monitor the seed extraction, further to determine the missing seeds, according to the output pulse. The STM32 processor and electromagnetic clutch were taken as the core in the control system for the missing seed detection and replenishment. A masking pulse acquisition experiment was conducted to obtain the critical pulse width when the seed picker missed the garlic seed. Taking the Ⅰ, Ⅱ, and Ⅲ grade Jinxiang garlic seeds as the research objects, a bench test was carried out in Jinxiang County, Jining City, Shandong Province, China. The range of masking pulses was determined in a seed picker under the different attitudes within the normal lifting speed. In the interval of 0.09 ~ 0.15m/s seed lifting speed, the maximum and minimum pulse width of garlic seed and scoop were 440.6 and 121.6 ms, respectively, whereas, those of the empty scoop were 87.9 and 53.3 ms, respectively. As such, the critical pulse width of the seed scoop was assumed in the range of 88 to 121 ms. The critical pulse width was then defined as 100 ms, considering that the output pulse of the empty scoop was relatively fixed at the same speed, while that of the seed scoop varied significantly during operation. The distance between the installation position of the sensor and the highest point of the seed extraction chain was set at 130mm, according to the easy maintenance of small garlic seeders. A kinematics analysis was made to obtain the optimal seeding time in a rotating spoon machine for accurate seeding during replanting. At the typical lifting speed of 0.12 m/s, the angle between the radius direction of the rotating spoon-type seed replenishing machine and the gravity direction of the garlic seed to be thrown was from 58.74° to 71.99°, while the angle between the velocity and the gravity direction was from 71.17° to 71.82°, and the duration to fall into the guide cylinder was from 0.161 to 0.170 s. At the speed of 0.12 m/s, the sensor detected that the electromagnetic clutch was electrified for 625 ms after missing seeds, and then the electromagnetic clutch stopped working after 363 ms. At the same time, the garlic seeds fell into the seed tube to complete the supplemental inoculation. The results showed that the success rate of the system was 100 % for the detection of whether the spoon-chain seed collector missed or not at the different speeds of seed extraction. At the seed extraction speed of 0.12 m/s, the success rate of grade I, II, and III garlic seeds after supplemental inoculation increased from 90.13%, 93.13%, and 95.88% to 99.25%, 99.75%, and 100%, respectively. At the raising speed of 0.15 m/s, the sowing success rates of grade I, II, and III garlic increased from 90.25%, 93.13%, and 96% to 99.25%, 99.625%, and 99.88%, respectively. It infers that the missed sowing rate was significantly reduced, fully meeting the garlic sowing requirements. Furthermore, the detection and seed replenishment system can fully match the different forms of spoon and chain garlic seeders. Both the laser sensor and electromagnetic clutch can also offer strong anti-interference, simple control, stable and reliable long-term performance. The new device can also provide promising technical support to the spoon and chain garlic seeders with the seed replenishment.

       

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