Design and test of the two-order pin-tooth chain plate type residual film recovery device

Residual film recovery machines has have been commonly used in cotton fields in Xinjiang Province in autumn. The plastic film can tear into strips and entangles with impurities on the film during picking. The film with impurities mixture cannot be effectively layered in the conveying process, resulting in low separation of the film with impurities, high impurity content of mulch film, and difficult recycling. This study aims to design the a two-order pin-tooth chain-plate type device for residual film recovery. The multiple tooth collaborative operation was achieved in the continuous picking for the whole residual film in the autumn season. The whole residual film was transported upward to spread on the pin-tooth chain plate. A better separation environment was obtained for the impurity to maintain the effective stratification of membrane impurity in the recovery process. The structure of film film-collecting mechanism was longitudinally arranged with 23 pin-tooth chain plates. The structural parameters of the pin-tooth chain plate were determined to analyze the force in the whole continuous picking of plastic film. The spacing range between the adjacent pin-tooth chain plates was 84mm before the pin-tooth broke the plastic film; The structural parameters were determined for the main, passive rollers, and the stripping ring in the film collecting mechanism; Meanwhile, the angle of the recovery device were also determined, where the angles of the first- and second-order pin-tooth chain plate film collecting mechanism were 125° and 105°, respectively. The kinematics and dynamics analysis showed that the film film-collecting mechanism was used to lift the residual film with impurity. The optimal conditions were clarified to realize the continuous picking, step-by-step spreading, and conveying of the whole residual film. A prototype was trial-produced to conduct the field performance tests. The main influencing factors on the residual film recovery rate of the recovery device were determined as the angular velocity of the picking-passive roller and the operating speed of machinery, according to the principle of picking up film recovery. As the two-order pin-tooth chain-plate type recovery device of the experimental prototype was driven by the front depth limiting roller, the angular velocity of the picking-passive roller was linearly related to the operating speed of the machinery; The first-order film collecting mechanism shared the little range of variation in the ratio of the linear velocity of the tooth end during picking. The operating speed of 0.97 was achieved in by the continuously picking the whole residual film. A single-factor experiment was conducted with the recovery rate of residual film and the rate of containing poles content inside the recycled plastic film as experimental indicators, while the operating speed of the machinery was the influencing factor. The field test showed that the two-order pin-tooth chain-plate type residual film recycling machine was realized for the continuous picking and step-by-step spreading and conveying of the whole film, when the operation speed was within 5.5-7.5 km/h. The average rate of residual film recovery was 89.4%, and the average rate of containing poles was 8.6% in the recovered film. The second-stage nail-tooth chain-plate type device of residual film recovery was enhanced the recovery rate of residual film, whereas, there was the a significant decrease in the rate of containing poles in the recovered film, compared with the commonly- used one. The findings can provide a strong reference for the design of residual film recovery machines.